Mechanical Engineering 2023 Paper I 50 marks Compulsory Solve

Paper I — Q1

(a) A heavy carriage wheel of weight W, and radius r is to be dragged over an obstacle of height h by a horizontal force P…

(a)

A heavy carriage wheel of weight W, and radius r is to be dragged over an obstacle of height h by a horizontal force P applied to the centre of the wheel. Show that P is slightly greater than (W · √(2rh - h²))/(r - h). 10 marks

(b)

A disc mounted on a shaft is having three masses of 6 kg, 5 kg and 4 kg, which are attached at a radial distance of 70 mm, 80 mm and 50 mm at the angular positions of 45°, 135° and 240° respectively. The angular positions are measured counter-clockwise from the reference line along the x-axis. Calculate the amount of countermass at the radial distance of 85 mm required for the static balance. 10 marks

(c)

From a balloon ascending with a velocity of 25 m/s above the surface of a lake, a stone is let fall and the sound of the splash is heard 5 seconds later. Find the height of the balloon when the stone was dropped, assuming that the velocity of sound is 340 m/s. 10 marks

(d)

What is the importance of the atomic packing factor ? Compute the atomic packing factor for the FCC crystal structure. 10 marks

(e)

A 1·5 m long shaft having diameter 2·0 cm is held at the ends by long bearings. The weight of a disc at the centre of the shaft is 20 kg. If the modulus of elasticity of the material of shaft is 2 × 10⁶ kg/cm², then calculate the critical speed of the shaft in cycles per minute. 10 marks

हिंदी में प्रश्न पढ़ें
(a)

एक भारी वाहन के चक्के को जिसका भार W तथा त्रिज्या r है, h ऊँचाई के अवरोध पर चक्के के केन्द्र की ओर निर्देशित क्षैतिज बल P से खींचा जाना है । सिद्ध कीजिए कि P, (W · √(2rh - h²))/(r - h) से थोड़ा अधिक है । (10 अंक)

(b)

एक शाफ्ट पर एक चक्रिका लगी है जिस पर 70 mm, 80 mm तथा 50 mm त्रिज्या दूरी पर 6 kg, 5 kg तथा 4 kg के तीन द्रव्यमान क्रमशः 45°, 135° तथा 240° कोणीय स्थितियों पर हैं । कोणीय स्थितियाँ x-अक्ष की दिशा में निर्देश रेखा से बामावर्त दिशा में मापी गई हैं । स्थैतिक संतुलन के लिए आवश्यक 85 mm त्रिज्या दूरी पर प्रति-द्रव्यमान की गणना कीजिए । (10 अंक)

(c)

एक गुब्बारे से जो कि 25 m/s के वेग से एक तालाब की सतह से ऊपर जा रहा है, एक पत्थर गिरने दिया जाता है और छपाके की आवाज 5 सेकंड के बाद सुनाई देती है । ध्वनि का वेग 340 m/s मानते हुए गुब्बारे की ऊँचाई उस समय ज्ञात कीजिए जब पत्थर को गिराया जाता है । (10 अंक)

(d)

परमाणवीय पैकिंग गुणक का क्या महत्व है ? FCC क्रिस्टल संरचना का परमाणवीय पैकिंग गुणक ज्ञात कीजिए । (10 अंक)

(e)

एक 2·0 cm व्यास के 1·5 m लम्बे शाफ्ट के सिरों को लम्बी बेयरिंग्स में रखा जाता है । शाफ्ट के केन्द्र पर स्थित एक चक्रिका का भार 20 kg है । यदि शाफ्ट के पदार्थ का प्रत्यास्थता मापांक 2 × 10⁶ kg/cm² हो, तो शाफ्ट की क्रांतिक गति चक्र प्रति मिनट में परिकलित कीजिए । (10 अंक)

Q1 of the 2023 UPSC Mains Mechanical Engineering Paper I, as printed
The question as printed in the 2023 Mechanical Engineering paper

Model answer

Drafted with AI by UPSC Answer Check against this question's marking rubric, to the expected length. UPSC does not publish answers for Mains — this is one way to score well, not an official key. How we build rubrics and answers.

(a) Force to drag a wheel over an obstacle

Let C be the point where the wheel touches the edge of the obstacle and O the centre. At the verge of lifting, the ground reaction vanishes, so only W, P and the reaction at C act, and the reaction at C passes through C itself.

The vertical height of O above C is r − h. The horizontal distance of O from C is x, where x² + (r − h)² = r², so x = √(2rh − h²).

Moments about C: P acts horizontally at O, with arm r − h, and W acts vertically at O, with arm x. Hence P(r − h) = W√(2rh − h²), P = W√(2rh − h²)/(r − h).

This is the value at the verge of lifting. To actually drag the wheel over, P must exceed it slightly, so P is slightly greater than W√(2rh − h²)/(r − h), for 0 < h < r.

Diagram: Wheel over obstacle FBD

(b) Countermass for static balance

For static balance the vector sum of the mr products, including the countermass, is zero. The mr products are 6 × 70 = 420 kg·mm at 45°, 5 × 80 = 400 kg·mm at 135°, and 4 × 50 = 200 kg·mm at 240°.

Σ mr cosθ = 420 cos45° + 400 cos135° + 200 cos240° = 297.0 − 282.8 − 100 = −85.86 kg·mm Σ mr sinθ = 420 sin45° + 400 sin135° + 200 sin240° = 297.0 + 282.8 − 173.2 = 406.62 kg·mm

Resultant of the three masses = √(85.86² + 406.62²) = 415.59 kg·mm, at tan⁻¹(406.62/−85.86), which is 101.92° (second quadrant).

The countermass must balance it, so it lies at 101.92° + 180° = 281.92°, and m_c × 85 = 415.59, so m_c = 4.89 kg.

Countermass ≈ 4.89 kg at 85 mm radius, at 281.9° counter-clockwise from the reference line.

(c) Height of the balloon

Take upward as positive and g = 9.8 m/s². At release the stone has the balloon's velocity, 25 m/s upward. It first rises and then falls back to the release level after 2 × 25/9.8 = 5.10 s, before it can even start descending to the lake. But the splash is heard only 5 s after release, and that total time includes the sound's travel time as well.

Equations confirm this. If the stone takes t seconds to reach the water, H = 4.9t² − 25t, and the sound takes H/340 = 5 − t. So 4.9t² − 25t = 340(5 − t), which gives 4.9t² + 315t − 1700 = 0 and t = 5.007 s. This exceeds 5 s, so the sound time 5 − t would be negative, which is impossible.

The data are inconsistent for an ascending balloon: no positive height satisfies them. If the balloon were descending at 25 m/s, the same method gives 4.9t² + 365t − 1700 = 0, t = 4.40 s, and H = 340 × (5 − 4.40) ≈ 205 m (204.7 m), which is probably the intended answer.

(d) Atomic packing factor

Importance: the atomic packing factor (APF) is the fraction of a unit cell volume occupied by atoms, treated as hard spheres. It shows how closely a structure is packed, and so relates to density, number of slip systems, ductility, diffusion rates, solid solubility and phase stability, which guide the choice and design of alloys.

FCC: there are 4 atoms per unit cell. Atoms touch along the face diagonal, so 4r = a√2, giving a = 2√2 r.

V_cell = a³ = 16√2 r³ V_atoms = 4 × (4/3)πr³ = (16/3)πr³

APF = (16/3)πr³/(16√2 r³) = π/(3√2) = 0.7405, that is 74% of the volume.

(e) Critical speed of the shaft

Ends held in long bearings are effectively fixed. For a fixed-fixed shaft with a central disc, the static deflection is δ = WL³/(192EI).

W = 20 kgf, L = 150 cm, E = 2 × 10⁶ kgf/cm², I = πd⁴/64 = π(2)⁴/64 = π/4 = 0.7854 cm⁴.

δ = 20 × 150³/(192 × 2 × 10⁶ × 0.7854) = 0.2238 cm

Critical angular speed ω_c = √(g/δ) = √(981/0.2238) = 66.2 rad/s.

N_c = 60ω_c/(2π) = 632 cycles per minute (rpm). The shaft's own mass is neglected.

How this answer will be evaluated

What earns full marks: Rigorous derivations, clear diagrams, and correct final values with units.

Evaluation rubric

Each sub-part is marked on its own, against the marks and word limit printed on the paper.

  1. (a) Show that P to drag a wheel over an obstacle is slightly greater than W sqrt(2rh - h^2)/(r - h). 10 marks

    derive— given → assumptions → stepwise derivation → result → check

    Must cover

    • Verge of lifting: ground reaction zero
    • Horizontal distance x = sqrt(2rh - h^2)
    • Moments about the obstacle point C
    • P(r-h) = W x; P must slightly exceed it

    Loses marks

    • Taking moments about O.

    Earns more

    • Marks for geometry, moments and the final statement.

    Extra mark

    • Free-body diagram.
  2. (b) Calculate the countermass at 85 mm for static balance of 6, 5, 4 kg at 70, 80, 50 mm and 45, 135, 240 degrees. 10 marks

    calculate— given → formula → substitution → result with units → interpretation

    Must cover

    • mr products 420, 400, 200
    • Sum of components -85.86 and 406.62
    • Resultant 415.59 kg mm at 101.92
    • Countermass 4.89 kg at 281.92

    Loses marks

    • Giving magnitude without the angle.

    Earns more

    • Marks for products, resolution, resultant and countermass with angle.

    Extra mark

    • Polygon check.
  3. (c) Find the balloon height when the stone is dropped from an ascending balloon (25 m/s) and the splash is heard 5 s later (sound 340 m/s). 10 marks

    calculate— given → formula → substitution → result with units → interpretation

    Must cover

    • Stone starts with 25 m/s upward
    • Fall time + sound time = 5 s
    • Equation 4.9t^2 + 315t - 1700 = 0, t = 5.007 s > 5
    • Data inconsistent; descending case about 205 m

    Loses marks

    • Forcing a positive height.

    Earns more

    • Marks for setup, detection of inconsistency and the alternative.

    Extra mark

    • Return time to release level is 5.10 s.
  4. (d) Explain the importance of atomic packing factor and compute it for FCC. 10 marks

    explain— definition/context → points in order → small example → short close

    Must cover

    • Definition and importance
    • 4 atoms per cell, 4r = a sqrt2
    • V_atoms/V_cell
    • APF = 0.7405

    Loses marks

    • No explanation of importance.

    Earns more

    • Marks for importance and the calculation.

    Extra mark

    • Compare BCC 0.68 and HCP 0.74.
  5. (e) Calculate the critical speed of a 1.5 m, 2 cm shaft with a 20 kg central disc, fixed ends, E = 2e6 kg/cm^2. 10 marks

    calculate— given → formula → substitution → result with units → interpretation

    Must cover

    • Fixed-fixed deflection WL^3/(192EI)
    • I = pi d^4/64 = 0.7854 cm^4
    • delta = 0.2238 cm
    • omega_c = 66.2 rad/s, 632 rpm

    Loses marks

    • Using simply supported formula.

    Earns more

    • Marks for deflection formula, I, speed and unit.

    Extra mark

    • Neglect of shaft mass stated.
What "Solve" is asking you to do

Choose the method, then carry it through to a final answer. Identifying what kind of problem this is and why that method applies is the first thing marked; a correct figure arrived at invisibly earns almost nothing.

Structure that answers it

Given data and what is required → method chosen, with the reason it applies → set-up (equation, circuit, free body, trial balance) → working, step by step → answer with units and any condition of validity

Where marks are lost

Doing the middle steps mentally and writing only the result. In mathematics papers, a further loss comes from giving a decimal where the exact value in surds or fractions was wanted, or from skipping the justification a part explicitly asks for.

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