Mechanical Engineering 2021 Paper II 50 marks Solve

Paper II — Q8

(a) An ammonia vapour compression refrigeration system works between temperature limits of −6·7°C and 26·7°C. The vapour is dry…

(a)

An ammonia vapour compression refrigeration system works between temperature limits of −6·7°C and 26·7°C. The vapour is dry at the end of compression and there is no under cooling of the liquid which is further throttled to the lower temperature. Find the COP of the machine. Use the above properties of ammonia. 20 marks

(b)

In a cogeneration plant, steam enters the HP stage of a two-stage turbine at 1 MPa, 200°C and leaves it at 0·3 MPa. At this point some of the steam is bled off and passed through a heat exchanger which it leaves as saturated liquid at 0·3 MPa. The remaining steam expands in the LP stage of the turbine to 40 kPa. The turbine is required to produce a total power of 1 MW and the heat exchanger is required to provide a heating rate of 500 kW. Assuming all processes to be ideal, calculate the required mass flow rate of steam into the HP stage of the turbine. (At 1 MPa, 200°C : h = 2827·9 kJ/kg and s = 6·6939 kJ/kg K) Also use Steam Tables given at the end of the booklet. 20 marks

(c)
(i)

Compare the throttling processes happening at the following two locations in the steam power plant and using T-s diagrams contrast the observed phenomena : throttling of steam at inlet to turbine for governing.

(ii)

throttling of condensate in closed feed heater trap exit. 10 marks

हिंदी में प्रश्न पढ़ें
(a)

एक अमोनिया वाष्प संपीडन प्रणाली −6·7°C और 26·7°C की ताप सीमाओं के बीच काम करती है। संपीडन के अंत में वाष्प शुष्क है और नीचे तापमान पर पुनः उपरोध किये जाने वाले तरल का कोई अवशीतन नहीं होता है। मशीन का सी.ओ.पी. ज्ञात करें। अमोनिया के निम्नलिखित गुणों का उपयोग करें। (20 अंक)

(b)

एक सहजनन संयंत्र में भाप द्विपद टरबाइन के HP पद में 1 MPa, 200°C पर प्रवेश करती है और इसे 0·3 MPa पर छोड़ देती है। इस बिंदु पर, कुछ भाप को निःश्वसित करते हुए एक उष्मा विनिमायक से पारित किया जाता है जो इसे 0·3 MPa पर संतृप्त तरल के रूप में छोड़ देता है। शेष भाप टरबाइन के LP पद में 40 kPa तक फैलती है। टरबाइन को 1 MW की समस्त शक्ति उत्पादन की और उष्मा विनिमायक को 500 kW की तापन दर के उत्पादन करने की आवश्यकता होती है। सभी प्रक्रियाओं को आदर्श मानते हुए टरबाइन के HP पद में भाप की अपेक्षित द्रव्यमान प्रवाह दर की गणना करें। (1 MPa, 200°C पर : h = 2827·9 kJ/kg और s = 6·6939 kJ/kg K) पुस्तिका के अंत में संलग्न भाप-तालिका का भी प्रयोग करें। (20 अंक)

(c)
(i)

भाप-शक्ति संयंत्र में निम्नलिखित स्थलों पर होने वाली उपरोधी प्रक्रियाओं की तुलना करें और T-s आरेखों का उपयोग करते हुए प्रेक्षित निम्नलिखित परिघटनाओं में व्यतिरेक करें : अधिनियंत्रण के लिए टरबाइन के अंतर्गम पर भाप उपरोधन।

(ii)

संवृत प्रमरण तापक पाश निकास में द्रवितक उपरोधन। (10 अंक)

Q8 of the 2021 UPSC Mains Mechanical Engineering Paper II, as printed
The question as printed in the 2021 Mechanical Engineering paper

The figure this question refers to, in words

The question paper is a scan and the diagram did not survive as text. This is the figure as read from the original page — every component, value and label — so the question can be worked from the text below.

(a) Table of thermodynamic properties of ammonia: Columns: Temperature (°C) | Enthalpy hf (kJ/kg) | Enthalpy hfg (kJ/kg) | Enthalpy hg (kJ/kg) | Entropy sf (kJ/kg K) | Entropy sg (kJ/kg K) Row 1: -6.7 | -29.3 | 1293.8 | 1264.5 | -0.113 | 4.752 Row 2: 26.7 | 125.6 | 1172.4 | 1297.9 | 0.427 | 4.334

Model answer

Drafted with AI by UPSC Answer Check against this question's marking rubric, to the expected length. UPSC does not publish answers for Mains — this is one way to score well, not an official key. How we build rubrics and answers.

(a) COP of the ammonia vapour-compression machine

State 2 (end of compression) is dry saturated at 26.7°C: h₂ = 1297.9 kJ/kg and s₂ = 4.334 kJ/kg K. With isentropic compression, s₁ = 4.334 at −6.7°C, which is below s_g = 4.752, so the suction state is wet.

x₁ = (4.334 + 0.113)/(4.752 + 0.113) = 0.914.

h₁ = −29.3 + 0.914 × 1293.8 = 1153.3 kJ/kg.

There is no undercooling, so h₃ = h_f(26.7°C) = 125.6 kJ/kg, and throttling gives h₄ = 125.6 kJ/kg.

Refrigerating effect = h₁ − h₄ = 1153.3 − 125.6 = 1027.7 kJ/kg. Compressor work = h₂ − h₁ = 1297.9 − 1153.3 = 144.6 kJ/kg.

COP = 1027.7/144.6 = 7.11.

(b) Cogeneration plant: steam flow into the HP stage

State 1: 1 MPa, 200°C, h₁ = 2827.9 kJ/kg and s₁ = 6.6939 kJ/kg K. Ideal processes are isentropic.

HP exit at 0.3 MPa: x₂ = (6.6939 − 1.6718)/(6.9919 − 1.6718) = 0.944 and h₂ = 561.5 + 0.944 × 2163.8 = 2604.1 kJ/kg.

LP exit at 40 kPa: x₃ = (6.6939 − 1.0261)/(7.670 − 1.0261) = 0.853 and h₃ = 317.6 + 0.853 × 2318.8 = 2295.7 kJ/kg.

Heat exchanger, with saturated liquid at 0.3 MPa leaving (h = 561.5 kJ/kg): B(2604.1 − 561.5) = 500, so B = 0.245 kg/s is bled.

Turbine power: ṁ(h₁ − h₂) + (ṁ − B)(h₂ − h₃) = 1000 kW, so

ṁ(223.8) + (ṁ − 0.245)(308.4) = 1000, giving 532.2ṁ = 1075.5.

ṁ = 2.02 kg/s into the HP stage.

(c) Throttling at turbine inlet and at a heater trap exit

Both are steady, adiabatic throttling: enthalpy stays constant, pressure falls and entropy rises, so available energy is lost.

(i) Governing throttle at turbine inlet: the steam is superheated or dry. On the T–s diagram the state moves along a constant-enthalpy line to lower pressure and higher entropy, with only a small fall in temperature. The steam stays single-phase (superheated), and the loss is a reduction of the available enthalpy drop across the turbine, which is how load is controlled.

(ii) Heater drain trap: the condensate is saturated liquid at the higher heater pressure. At constant enthalpy, its enthalpy exceeds that of saturated liquid at the lower pressure, so the state moves into the two-phase region: some liquid flashes to vapour and the temperature drops to the lower saturation temperature. The dryness fraction after the trap is x = (h_before − h_f,low)/h_fg,low.

So the first is a single-phase process with a small temperature change; the second is a phase-change process (flashing) with a large temperature drop. The T–s sketches below contrast the two.

Diagram: Throttling at turbine inlet versus throttling of heater drain, on T-s diagrams

How this answer will be evaluated

What earns full marks: All parts show complete method, correct calculations, and clear diagrams with labeled states.

Evaluation rubric

Each sub-part is marked on its own, against the marks and word limit printed on the paper.

  1. (a) Find the COP of the ammonia vapour-compression machine 20 marks

    calculate— given → formula → substitution → result with units → interpretation

    Must cover

    • State 2 dry saturated and s₁ = s₂ giving x₁ = 0.914 and h₁ = 1153.3 kJ/kg
    • h₃ = h₄ = 125.6 kJ/kg
    • COP = 7.11

    Loses marks

    • Taking the suction state as dry saturated
    • Using the wrong liquid enthalpy

    Earns more

    • Refrigerating effect 1027.7 kJ/kg
    • Compressor work 144.6 kJ/kg
    • Correct use of the property table

    Extra mark

    • Compares with Carnot COP
  2. (b) Find the steam mass flow rate into the HP stage of the cogeneration turbine 20 marks

    calculate— given → formula → substitution → result with units → interpretation

    Must cover

    • h₂ = 2604.1 and h₃ = 2295.7 kJ/kg from isentropic expansions
    • Bled flow B = 0.245 kg/s from the 500 kW heat exchanger balance
    • ṁ = 2.02 kg/s from the 1 MW power balance

    Loses marks

    • Passing the whole flow through the LP stage
    • Using the wrong enthalpy for the heat exchanger outlet

    Earns more

    • Dryness fractions 0.944 and 0.853
    • LP stage handling flow ṁ − B

    Extra mark

    • States that pump work is neglected
  3. (c) Compare throttling at turbine inlet with throttling at a feed-heater trap exit using T–s diagrams 10 marks

    compare— paired headings or point-wise contrast → key differences → significance → conclusion

    Must cover

    • Both isenthalpic with pressure fall and entropy rise
    • Turbine inlet: single-phase superheated steam with a small temperature fall
    • Trap exit: saturated liquid flashes to a two-phase mixture with a larger temperature drop

    Loses marks

    • Treating throttling as isentropic
    • Not mentioning flashing

    Earns more

    • T–s diagram trace for each case
    • Dryness fraction after flashing

    Extra mark

    • Links the first to governing and the second to heat recovery
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