Mechanical Engineering 2022 Paper II 50 marks Solve

Paper II — Q7

(a) (i) Briefly discuss HC, CO and NOₓ emission formation in SI engine. Explain the dependence of these emissions on equivalence…

(a)
(i)

Briefly discuss HC, CO and NOₓ emission formation in SI engine. Explain the dependence of these emissions on equivalence ratio with a neat diagram. 10 marks

(ii)

An IC engine working on an ideal Otto cycle has AFR of 15 : 1 and compression ratio of 9 : 1. The pressure and temperature at the start of compression are 1 bar and 27 °C, respectively. Find the maximum temperature and pressure of the cycle. Assume that compression process follows the law pV¹·³³ = C, the calorific value of fuel is 43000 kJ/kg and Cᵥ of working fluid is 0·717 kJ/kg-K. 10 marks

(b)

A food processing room has a very high latent heat load and is required to be air conditioned as per the following data: Room design conditions : 20 °C DBT, 60% RH Outside conditions : 45 °C DBT, 30 °C WBT Room sensible heat : 35 kW Room latent heat : 20 kW The ventilation air requirement is 90 cmm Determine the (i) ventilation load, (ii) room and effective sensible heat factors and (iii) ADP and amount of reheat for economical design. Assume bypass factor of the coil as 0·05. [Psychrometric chart is given at the end of this Paper] 20 marks

(c)

Prove mathematically that for maximum discharge through a chimney of a certain height and cross-section, the absolute temperature of gases bears a certain ratio to the absolute temperature of the outside atmosphere, in case of natural draught of a boiler. 10 marks

हिंदी में प्रश्न पढ़ें
(a)
(i)

एस० आइ० इंजन में HC, CO तथा NOₓ उत्सर्जन के गठन की संक्षेप में विवेचना कीजिये। इन उत्सर्जकों की समतुल्य अनुपात पर निर्भरता को एक स्वच्छ चित्र की सहायता से समझाइये। (10 अंक)

(ii)

एक आइ० सी० इंजन, जिसका वायु-ईंधन अनुपात (ए० एफ० आर०) 15 : 1 तथा संपीडन अनुपात 9 : 1 है, एक आदर्श ऑटो चक्र पर कार्यरत है। संपीडन के आरम्भ में दाब तथा तापमान क्रमशः 1 बार तथा 27 °C है। चक्र के अधिकतम तापमान तथा दाब ज्ञात कीजिये। ऐसा मानिये कि संपीडन प्रक्रिया pV¹·³³ = C नियम का पालन करती है, ईंधन का कैलोरी मान 43000 kJ/kg तथा कार्यकारी द्रव का Cᵥ = 0·717 kJ/kg-K है। (10 अंक)

(b)

एक खाद्य प्रसंस्करण कक्ष का गुप्त उष्मा भार बहुत ज्यादा है तथा निम्न आँकड़ों वाला वातानुकूलन अपेक्षित है : कक्ष अभिकल्प अवस्था : 20 °C DBT, 60% RH बाह्य अवस्था : 45 °C DBT, 30 °C WBT कक्ष संवेग उष्मा : 35 kW कक्ष गुप्त उष्मा : 20 kW अपेक्षित संवातन वायु 90 cmm है गणना कीजिये (i) संवातन भार, (ii) कक्ष तथा प्रभावी संवेग उष्मा गुणांक और (iii) ए० डी० पी० तथा मितव्ययी अभिकल्प के लिये पुनःतापन की मात्रा। कुडली का बाइपास गुणांक 0·05 मानिये। [इस पत्र के अंत में साइक्रोमैट्रिक चार्ट दिया हुआ है] (20 अंक)

(c)

एक वाष्पीय (बॉयलर) में, प्राकृतिक प्रवाह की अवस्था के लिये, गणितीय रूप से सिद्ध कीजिये कि एक निश्चित ऊँचाई तथा अनुप्रस्थ काट की चिमनी में, अधिकतम निस्सरण के लिये, गैसों के निरपेक्ष तापमान का बाह्य वातावरण के निरपेक्ष तापमान से एक निश्चित अनुपात वाला सम्बन्ध होता है। (10 अंक)

Q7 of the 2022 UPSC Mains Mechanical Engineering Paper II, as printed
The question as printed in the 2022 Mechanical Engineering paper

The figure this question refers to, in words

The question paper is a scan and the diagram did not survive as text. This is the figure as read from the original page — every component, value and label — so the question can be worked from the text below.

(b) PSYCHROMETRIC CHART BAROMETRIC PRESSURE 1.01325 bar SEA LEVEL

Top Axis: SPECIFIC ENTHALPY AT SATURATION, kJ/kg AIR. Scale from 0 to 115 in increments of 5.

Left Vertical Axis: DRY BULB TEMPERATURE, °C. Scale from -10 to 55 in increments of 5.

Bottom Left Axis: MOISTURE CONTENT kg/kg DRY AIR. Scale from 0.000 to 0.033 in increments of 0.001.

Bottom Right Axis: SENSIBLE HEAT FACTOR. Scale from 0.35 to 1.00.

Left Side Annotations (Specific Volume, m³/kg): 0.75 m³/kg 0.80 m³/kg 0.85 m³/kg 0.90 m³/kg

Diagonal Lines (Wet Bulb or Saturation Temperature, °C): Labels visible: -5, 0, 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55.

Curved Lines (Relative Humidity %): Labels visible: 10%, 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90%.

Dashed Lines (Enthalpy Deviation, kJ/kg DRY AIR): Labels visible: -0.05, -0.1, -0.2, -0.4, -0.6, -0.8, -1.0, -1.2.

Note at bottom: Ref. Point for SHF is 25 °C, 50% RH

Footer: CRNA-S-MCHE/19 20 SS23-582

Model answer

Drafted with AI by UPSC Answer Check against this question's marking rubric, to the expected length. UPSC does not publish answers for Mains — this is one way to score well, not an official key. How we build rubrics and answers.

(a)(i) HC, CO and NOₓ formation in SI engines

Diagram: Emissions against equivalence ratio
  • HC (unburnt hydrocarbons): flame quenching in the thin cold layer at the walls, mixture forced into crevices (piston top-land, ring gaps) during compression and released unburnt during expansion, fuel absorbed in oil films and deposits and later desorbed, and partial burning or misfire with very lean or diluted mixtures.
  • CO: incomplete oxidation of carbon when oxygen is insufficient (rich mixtures), plus CO from dissociation of CO₂ at high temperature that freezes during expansion.
  • NOₓ (mainly NO): formed from atmospheric N₂ and O₂ in the hot burned gas by the thermal (extended Zeldovich) mechanism, rising exponentially with temperature and requiring free oxygen, and frozen during expansion.

Dependence on φ:

  • CO is very low for lean mixtures and rises almost linearly with φ on the rich side.
  • HC is lowest near φ ≈ 0.9, rises on the rich side for lack of oxygen and rises sharply for very lean mixtures due to slow burning, quenching and misfire.
  • NOₓ peaks slightly lean of stoichiometric (φ ≈ 0.9–0.95), where high flame temperature and excess oxygen coexist, and falls on the rich side (oxygen short) and on the lean side (lower temperature).

(a)(ii) Maximum temperature and pressure of the Otto cycle

Diagram: Otto cycle p-V

r = 9, p₁ = 1 bar, T₁ = 300 K, n = 1.33, AFR = 15, CV = 43000 kJ/kg, Cv = 0.717 kJ/kg·K. Working fluid = 16 kg mixture per kg fuel.

Compression 1–2: T₂ = T₁rⁿ⁻¹ = 300 × 9^0.33 = 619.5 K, p₂ = p₁rⁿ = 9^1.33 = 18.58 bar. Heat added per kg mixture: q = 43000/16 = 2687.5 kJ/kg = Cv(T₃ − T₂). T₃ = 619.5 + 2687.5/0.717 = 4368 K (maximum temperature). p₃ = p₂(T₃/T₂) = 18.58 × 4368/619.5 = 131 bar (maximum pressure). Real peaks are lower because of variable specific heats, dissociation and heat loss.

(b) Air-conditioning of the food processing room

Diagram: Psychrometric ESHF and ADP

State points: outdoor O: ω_o = 0.0209 kg/kg, h_o = 99.2 kJ/kg. Room R: ω_r = 0.00877 kg/kg, h_r = 42.4 kJ/kg.

(i) Ventilation load (standard air): OASH = 0.0204 × 90 × (45 − 20) = 45.9 kW OALH = 50 × 90 × (0.02087 − 0.00877) = 54.4 kW Ventilation load ≈ 100.3 kW (about 91.5 kW if the outdoor specific volume 0.931 m³/kg is used).

(ii) Sensible heat factors: RSHF = 35/55 = 0.636. ERSH = 35 + 0.05 × 45.9 = 37.3 kW, ERLH = 20 + 0.05 × 54.4 = 22.7 kW, ESHF = 37.3/60.0 = 0.621.

(iii) ADP and reheat: the ESHF line from R is so steep that it meets the saturation curve only near 0 °C, which would frost the coil. For an economical design take the lowest practical ADP, 5 °C (ω = 0.00542 kg/kg). The line R–ADP has ESHF′ = 1.0216 × 15/[1.0216 × 15 + 2500 × (0.00877 − 0.00542)] = 0.647. Required ERSH′ = ERLH × 0.647/0.353 = 41.6 kW, so reheat = 41.6 − 37.3 ≈ 4.3 kW. A higher ADP needs more reheat (6.7 kW at 6 °C, 10.3 kW at 7 °C), so the lowest non-frosting ADP is most economical.

(c) Condition for maximum discharge through a chimney

Diagram: Chimney draught and discharge

Let H = height, A = area, T_a and T_g = absolute temperatures of atmosphere and gas, and m = kg of air per kg of fuel, so (m + 1) kg of gas. Gas volume is taken as that of the air at the same p and T. ρ_a = p/(RT_a), ρ_g = [(m + 1)/m] p/(RT_g). Draught Δp = gH(ρ_a − ρ_g), equivalent to a hot-gas column H′ = H[(m/(m + 1))(T_g/T_a) − 1]. Velocity V = √(2gH′), discharge ṁ = ρ_g A V ∝ (1/T_g)√[(m/(m + 1))(T_g/T_a) − 1]. Maximise f = [m/((m + 1)T_a)]T_g⁻¹ − T_g⁻²: df/dT_g = −[m/((m + 1)T_a)]T_g⁻² + 2T_g⁻³ = 0 ⟹ T_g/T_a = 2(m + 1)/m, a maximum since d²f/dT_g² is negative there. As m is large (15–25), T_g ≈ 2T_a. At this point H′ = H. Hotter gas lowers density faster than velocity rises, so discharge falls. Such stack temperatures waste heat, which is why large boilers use mechanical draught.

How this answer will be evaluated

What earns full marks: All parts fully answered with correct method, diagrams, and interpretation.

Evaluation rubric

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  1. (a)(i) Explain formation of HC, CO, NOx and their dependence on equivalence ratio. 10 marks

    discuss— intro → 3-4 dimensions → example → balanced close

    Must cover

    • Mechanism of HC, CO, and NOx formation
    • Dependence of emissions on equivalence ratio
    • Neat diagram of emissions vs equivalence ratio
    • NOx peaks slightly lean of stoichiometric (φ ≈ 0.9–0.95)

    Loses marks

    • Missing diagram of emissions vs equivalence ratio
    • Confusing HC and CO formation mechanisms

    Earns more

    • Mention of quenching for HC
    • Mention of incomplete combustion for CO
    • Mention of thermal NOx mechanism

    Extra mark

    • Reference to specific engine conditions
  2. (a)(ii) Find maximum temperature and pressure of the ideal Otto cycle. 10 marks

    calculate— given → formula → substitution → result with units → interpretation

    Must cover

    • Given data and assumptions stated
    • Governing equations for Otto cycle
    • Calculation of maximum temperature
    • Tmax ≈ 4368 K and pmax ≈ 131 bar (T₂ ≈ 619.5 K, p₂ ≈ 18.6 bar)

    Loses marks

    • Plugging numbers without governing equations
    • Unmarked states in cycle diagram

    Earns more

    • Labelled p-V or T-s diagram
    • Step-by-step substitution of values
    • Units included in all calculations

    Extra mark

    • Verification of results using energy balance
  3. (b) Determine ventilation load, sensible heat factors, ADP, and reheat for air conditioning. 20 marks

    calculate— given → formula → substitution → result with units → interpretation

    Must cover

    • Calculation of ventilation load
    • Calculation of room and effective sensible heat factors
    • ESHF line meets saturation near 0 °C, so choose practical ADP (≈ 5 °C) with reheat ≈ 4.3 kW
    • Use of psychrometric chart or equations

    Loses marks

    • Missing psychrometric chart or state points
    • Incorrect application of sensible heat factor

    Earns more

    • Labelled psychrometric chart
    • Clear identification of state points
    • Step-by-step calculation with units

    Extra mark

    • Discussion of coil bypass factor impact
  4. (c) Prove the ratio of gas temperature to atmosphere temperature for maximum chimney discharge. 10 marks

    derive— given → assumptions → stepwise derivation → result → check

    Must cover

    • Given data and assumptions stated
    • Governing equations for natural draught
    • Stepwise derivation of temperature ratio
    • T_g/T_a = 2(m + 1)/m ≈ 2, with interpretation

    Loses marks

    • Skipping steps in derivation
    • Missing physical interpretation of result

    Earns more

    • Clear definition of variables
    • Dimensional consistency check
    • Physical interpretation of the ratio

    Extra mark

    • Mention of practical implications for chimney design
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