Mechanical Engineering

UPSC Mechanical Engineering 2022

All 16 questions from the 2022 Civil Services Mains Mechanical Engineering paper across 2 papers — 800 marks in total. Each question comes with a detailed evaluation rubric, directive word analysis, and model answer points.

16Questions
800Total marks
2Papers
2022Exam year

Paper I

8 questions · 400 marks
Q1
50M Compulsory solve Mechanisms, stress analysis, materials and gears

(a) A slider-crank mechanism with crank radius 60 mm and connecting rod length 240 mm is shown in Figure 1(a). The crank is rotating with a uniform angular speed of 10 rad/s, coun…

Q2
50M calculate Shaft stress analysis, crystal structures and engine dynamics

(a) A 20 mm diameter shaft is subjected to a torque of 80 Nm and a downward bending moment of 100 Nm at the centre. Draw the state of stress on the bottom surface of the shaft at…

Q3
50M calculate Thin cylinder, beam SFD/BMD, governor

(a) A thin cylinder of diameter 200 mm and length 1000 mm is subjected to an internal pressure of 10 MPa. The allowable stress of the material is 200 MPa and Young's modulus is 20…

Q4
50M calculate Automobile braking, annealing, balancing of rotating masses

(a) An automobile weighing 15 kN is moving at a speed of 100 km per hour. The dynamic coefficient of friction between the rubber tyre and concrete road is 0·60. When the driver ja…

Q5
50M Compulsory solve Manufacturing and Industrial Engineering

(a) An HSS drill during its life can drill 150 through holes in a 10 mm thick brass plate at a drill speed of 400 rpm. Another drill of same type can make only 75 holes when the d…

Q6
50M calculate Metal cutting, rolling and quality management

(a) During turning of a steel rod of 100 mm diameter, at a speed of 600 rpm, feed of 0·32 mm/rev and 3 mm depth of cut by a tool of the following geometry : inclination angle 0°,…

Q7
50M calculate Statistical quality control, facility location, welding

Q7. (a) A firm has identified four operations, which are to be conducted in succession for an order to be processed. The tolerance and mean time of each operation are given in the…

Q8
50M discuss Ultrasonic machining, inventory management, sourcing

Q8. (a) (i) Discuss the mechanism of material removal in ultrasonic machining. (10 marks) (ii) What are the different parameters affecting the material removal rate in ultrasonic…

Paper II

8 questions · 400 marks
Q1
50M Compulsory calculate Thermodynamics, Heat Transfer and Fluid Mechanics

(a) Consider the system shown in Fig. 1(a). The two chambers initially have equal volumes of 28 litres and contain air (C_p = 1·005 kJ/kg-K and C_v = 0·717 kJ/kg-K) and hydrogen (…

Q2
50M calculate Thermodynamics, Heat Transfer and Compressible Flow

(a) 10 g of water at 20 °C is converted into ice at –10 °C at constant atmospheric pressure. Assuming the specific heat of liquid water to remain constant at 4·2 J/g-K and that of…

Q3
50M prove Gas turbine, solar collector, heat transfer

(a) (i) How do the specific work output and efficiency vary with pressure ratio in a gas turbine? (ii) Prove that the efficiency of a gas turbine corresponding to the maximum work…

Q4
50M construct Impulse turbine, centrifugal compressor, heat exchanger

(a) A single-stage impulse turbine rotor has a mean blade ring diameter of 500 mm and rotates at a speed of 10000 r.p.m. The nozzle angle is 20° and the steam leaves the nozzles w…

Q5
50M Compulsory explain IC engines, thermodynamics, refrigeration and air conditioning

(a) Can alcohols be used as fuel in IC engine? Explain with advantages and disadvantages. (10 marks) (b) A water-filled reactor with a volume of 1 m³ is at 20 MPa and 360 °C, and…

Q6
50M calculate IC engine testing, regenerative steam cycle, absorption refrigeration

(a) A four-cylinder diesel engine with swept volume of 0·98 litre is tested on a performance bed. The engine running at a speed of 2500 r.p.m. against a brake with arm of 0·3 m pr…

Q7
50M solve IC engines, air conditioning, and chimney draught

(a) (i) Briefly discuss HC, CO and NOₓ emission formation in SI engine. Explain the dependence of these emissions on equivalence ratio with a neat diagram. (10 marks) (ii) An IC e…

Q8
50M calculate Refrigeration, combined power plant, and vapor power cycles

(a) A VCR cycle refrigerator driven by a 60 kW compressor has a COP of 6·0. The enthalpies of saturated liquid and saturated vapor refrigerant at condenser temperature of 35 °C ar…

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