Mechanical Engineering 2023 Paper II 50 marks Calculate

Paper II — Q3

(a) Heat is generated in a stainless steel plate (thermal conductivity = 22 W/m-K) of thickness 1 cm, at a uniform rate of 600…

(a)

Heat is generated in a stainless steel plate (thermal conductivity = 22 W/m-K) of thickness 1 cm, at a uniform rate of 600 MW/m³. The left side of the plate is maintained at 200 °C and the right side is maintained at 100 °C. What will be the (i) temperature distribution across the plate, (ii) location and value of maximum temperature and (iii) heat flux from both sides of the plate and its direction? Assume one-dimensional, steady-state heat conduction. 20 marks

(b)

A combination of a heat engine driving a heat pump (see the figure) takes waste energy at 50 °C as a source, Q̇W1, to the heat engine rejecting heat at 30 °C. The remainder, Q̇W2, goes into the heat pump that delivers Q̇H at 150 °C. If the total waste energy is 5 MW, find the rate of energy delivered at the higher temperature. Assume heat engine and heat pump as reversible : 20 marks

(c)

A centrifugal compressor delivers 1·25 kg/s of air while running at 6000 r.p.m. The diameters at the inlet and outlet are 0·5 m and 1 m respectively. The power input factor is 1·04, while the slip factor is unity. The power consumed by the compressor is 50 kW. State the type of impeller used, whether forward, radial or backward curved. Draw velocity triangles. Assume no prewhirl at the inlet. 10 marks

हिंदी में प्रश्न पढ़ें
(a)

1 cm मोटाई की एक जंगरोधी इस्पात पट्टिका (ऊष्मा चालकता = 22 W/m-K) में 600 MW/m³ की एकसमान दर से ऊष्मा उत्पन्न होती है। पट्टिका के बायीं ओर का तापमान 200 °C पर स्थिर बनाए रखा जाता है और दाहिनी ओर को 100 °C पर स्थिर बनाए रखा जाता है। (i) पट्टिका में तापमान वितरण, (ii) अधिकतम तापमान का स्थान और मान क्या होगा तथा (iii) पट्टिका के दोनों ओर से ऊष्मा फ्लक्स और उसकी दिशा क्या होगी? एक-आयामी, स्थायी-दशा ऊष्मा चालन मान लीजिए। (20 अंक)

(b)

ऊष्मा पम्प चलाने वाले ऊष्मा इंजन का एक संयोजन (चित्र देखिए) 50 °C पर अपशिष्ट ऊर्जा को एक स्रोत, Q̇W1, के रूप में, 30 °C पर ऊष्मा परित्याग करने वाले ऊष्मा इंजन में ले जाता है। शेष, Q̇W2, ऊष्मा पम्प में चली जाती है जो 150 °C पर Q̇H प्रदान करता है। यदि कुल अपशिष्ट ऊर्जा 5 MW है, तो उच्च तापमान पर वितरित ऊर्जा की दर ज्ञात कीजिए। ऊष्मा इंजन और ऊष्मा पम्प को प्रतिक्रम्य मान लीजिए : (20 अंक)

(c)

एक अपकेन्द्री संपीडक 6000 r.p.m. पर चलते समय 1·25 kg/s वायु प्रदान करता है। अन्तर्गम तथा निर्गम पर व्यास क्रमशः: 0·5 m और 1 m हैं। शक्ति निवेश गुणक 1·04 है, जबकि सर्पण गुणक इकाई है। संपीडक द्वारा खपत की गई शक्ति 50 kW है। उपयोग किए गए प्रणोदक का प्रकार बताइए, चाहे वह अग्र, विप्र या पश्च वक्र है। वेग त्रिभुज बनाइए। मान लीजिए कि अन्तर्गम पर कोई पूर्व-आवर्त नहीं है। (10 अंक)

Q3 of the 2023 UPSC Mains Mechanical Engineering Paper II, as printed
The question as printed in the 2023 Mechanical Engineering paper

The figure this question refers to, in words

The question paper is a scan and the diagram did not survive as text. This is the figure as read from the original page — every component, value and label — so the question can be worked from the text below.

(b) A schematic diagram of a thermodynamic system consisting of a Heat Engine (HE) and a Heat Pump (HP) connected in series. A horizontal line at the top represents a source of 'Waste energy 50 °C'. Two vertical arrows point downwards from this line into the system: the left arrow is labeled Qdot_W1 and enters the top of the HE block; the right arrow is labeled Qdot_W2 and enters the top of the HP block. A horizontal arrow labeled Wdot points from the right side of the HE block to the left side of the HP block, indicating work transfer from the engine to the pump. From the bottom of the HE block, a vertical arrow labeled Qdot_L points downwards to a label '30 °C'. From the bottom of the HP block, a vertical arrow labeled Qdot_H points downwards to a label '150 °C' with the symbol T_H underneath.

Model answer

Drafted with AI by UPSC Answer Check against this question's marking rubric, to the expected length. UPSC does not publish answers for Mains — this is one way to score well, not an official key. How we build rubrics and answers.

(a) Temperature distribution and heat flux in a plate with heat generation

Take x from the left face (0 ≤ x ≤ L, L = 0.01 m). For steady one-dimensional conduction with uniform generation q̇ = 600 × 10⁶ W/m³ and k = 22 W/m·K: k d²T/dx² + q̇ = 0. Integrating twice, T = −q̇x²/(2k) + C₁x + C₂. Boundary conditions: T(0) = 200°C gives C₂ = 200. T(L) = 100°C gives C₁ = [−100 + q̇L²/(2k)]/L. q̇L²/(2k) = 600 × 10⁶ × 10⁻⁴/44 = 1363.6 K, so C₁ = (1363.6 − 100)/0.01 = 1.2636 × 10⁵ K/m.

(i) Temperature distribution: T(x) = 200 + 1.2636 × 10⁵ x − 1.3636 × 10⁷ x² (°C, x in m). It is a downward-opening parabola.

(ii) The maximum is where dT/dx = 0: x_max = C₁k/q̇ = 1.2636 × 10⁵/(2.727 × 10⁷) = 4.63 mm from the left face. T_max = 200 + C₁x_max/2 = 200 + 1.2636 × 10⁵ × 4.633 × 10⁻³/2 = 492.7°C.

(iii) Heat flux q = −k dT/dx, positive to the right. At x = 0: q = −22 × 1.2636 × 10⁵ = −2.78 × 10⁶ W/m², so 2.78 MW/m² leaves through the left face. At x = L: dT/dx = 1.2636 × 10⁵ − 2.727 × 10⁷ × 0.01 = −1.4636 × 10⁵ K/m, so q = +3.22 × 10⁶ W/m², and 3.22 MW/m² leaves through the right face. Check: 2.78 + 3.22 = 6.00 MW/m² = q̇L. The right side takes more because the maximum lies closer to the left face and the right face is colder.

(b) Heat engine driving a heat pump from waste energy

Temperatures: T_waste = 323.15 K, T_L = 303.15 K, T_H = 423.15 K. Reversible heat engine: Ẇ = Q̇_W1(1 − T_L/T_waste) = Q̇_W1 × 20/323.15. Reversible heat pump: Q̇_H/T_H = Q̇_W2/T_waste, and Ẇ = Q̇_H − Q̇_W2 = Q̇_W2(T_H/T_waste − 1) = Q̇_W2 × 100/323.15. Equating the work: Q̇_W1 × 20 = Q̇_W2 × 100, so Q̇_W1 = 5Q̇_W2. With Q̇_W1 + Q̇_W2 = 5 MW: Q̇_W2 = 5/6 MW and Q̇_W1 = 25/6 MW. Q̇_H = Q̇_W2 × T_H/T_waste = (5/6)(423.15/323.15) = 1.09 MW.

(c) Centrifugal compressor impeller type and velocity triangles

N = 6000 rpm = 100 rev/s. Blade speeds: U₁ = π(0.5)(100) = 157.1 m/s, U₂ = π(1.0)(100) = 314.2 m/s. With no pre-whirl C_w1 = 0. Power input factor ψ = 1.04, so P = ψṁU₂C_w2 and C_w2 = 50 000/(1.04 × 1.25 × 314.2) = 122.4 m/s. Check: the shaft work is 50/1.25 = 40 kJ/kg, and ψU₂C_w2 = 1.04 × 38.46 = 40 kJ/kg.

A slip factor of unity means no slip, that is, the whirl equals that of the blade-guided flow. Since C_w2 = 122.4 m/s is less than U₂ = 314.2 m/s, the relative outlet velocity must have a component against the direction of rotation: the blades are backward curved. (A radial impeller would give C_w2 = U₂ and a power of about 128 kW.)

Velocity triangles: Inlet: U₁ = 157.1 m/s tangential, C₁ = C_m1 purely radial (no whirl), and the relative velocity W₁ closes the triangle. Outlet: U₂ = 314.2 m/s, C_w2 = 122.4 m/s, and the relative velocity W₂ has a tangential component U₂ − C_w2 = 191.7 m/s opposite to U₂. The radial component C_m2 is not given, so the outlet blade angle follows from tan β₂ = C_m2/191.7 once C_m2 is known.

Diagram: Centrifugal compressor triangles

How this answer will be evaluated

What earns full marks: Complete derivations with all assumptions stated, correct units, and physical interpretation of results

Evaluation rubric

Each sub-part is marked on its own, against the marks and word limit printed on the paper.

  1. (a) Find the temperature distribution, location and value of maximum temperature, and heat fluxes from both faces of the plate with heat generation. 20 marks

    calculate— given → formula → substitution → result with units → interpretation

    Must cover

    • Equation k T'' + q = 0 with boundary conditions
    • T(x) = 200 + 1.2636e5 x - 1.3636e7 x^2
    • x_max 4.63 mm and T_max 492.7 C
    • Fluxes 2.78 MW/m2 left and 3.22 MW/m2 right

    Loses marks

    • Taking the maximum at the mid-plane.

    Earns more

    • Marks for the equation, solution, maximum and fluxes with directions.

    Extra mark

    • Energy check 2.78 + 3.22 = 6.00 MW/m2.
  2. (b) Find the energy delivered at the high temperature by the heat engine driven heat pump from 5 MW of waste energy. 20 marks

    calculate— given → formula → substitution → result with units → interpretation

    Must cover

    • Reversible engine and pump relations
    • Work balance gives Q_W1 = 5 Q_W2
    • Q_W2 = 5/6 MW
    • Q_H = 1.09 MW

    Loses marks

    • Using Celsius temperatures.

    Earns more

    • Marks for relations, work balance, split and Q_H.

    Extra mark

    • Entropy-based reasoning for the reversible pump.
  3. (c) State the impeller type and draw velocity triangles for the centrifugal compressor. 10 marks

    describe— define → structure or process in order → labelled diagram → significance

    Must cover

    • U1 157.1 and U2 314.2 m/s
    • Cw2 = 122.4 m/s from power input factor
    • Cw2 less than U2, so backward curved
    • Inlet and outlet triangles drawn

    Loses marks

    • Treating slip factor unity as Cw2 = U2.

    Earns more

    • Marks for blade speeds, whirl, impeller type and triangles.

    Extra mark

    • Contrast with the radial-vane power of 128 kW.
What "Calculate" is asking you to do

Apply the standard formula or schedule to data the question has already supplied — a table of readings, cost records, a balance sheet — and produce the number. The method is rarely in doubt; the marks sit in the named intermediate quantities, each of which has to appear as a labelled line.

Structure that answers it

Data as given → formula or standard treatment, named → substitution → each intermediate, labelled → result with units

Where marks are lost

Omitting an intermediate the marking scheme pays for separately, or rounding at an intermediate line so the final figure drifts. In commerce and accountancy, any figure in a statement that no numbered working note supports is treated as unearned.

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