Mechanical Engineering 2023 Paper II 50 marks Calculate

Paper II — Q6

(a) The power output of a six-cylinder, four-stroke CI engine is absorbed by a hydraulic dynamometer for which the law is P =…

(a)

The power output of a six-cylinder, four-stroke CI engine is absorbed by a hydraulic dynamometer for which the law is P = WN/20000, where P is the power in kW, W is the brake load in newton and N is the engine speed in r.p.m. The following observations are made during a test on the engine: Bore = 100 mm; Stroke = 110 mm; Brake load = 540 N; Engine speed = 2500 r.p.m.; C/H ratio of the fuel (by mass) = 83/17; Ambient pressure = 1·0 bar; Ambient temperature = 27 °C; Time taken for 100 cc of fuel consumption = 18 s; Fuel density = 780 kg/m³; Calorific value of the fuel = 45 MJ/kg; Mass flow rate of atmospheric air consumed by the engine = 5·301126 kg/min. Calculate the bmep, bsfc, brake thermal efficiency, volumetric efficiency and the percentage of excess air. Given, R_air = 0·287 kJ/kg-K. 20 marks

(b)
(i)

Draw typical velocity triangles of a stage of a reaction turbine, clearly showing the various velocities. (ii) Derive an expression to show that the optimum value of ρ, the blade-to-steam speed ratio for a Parsons reaction turbine is given by ρ = cos α, where α is the inlet angle of the fixed blades. (iii) Also, show that the maximum efficiency of the Parsons reaction turbine is given by η_maximum = (2 cos² α)/(1 + cos² α). (iv) Draw the velocity triangles of the Parsons reaction turbine operating at ρ_optimum. 20 marks

(c)

Explain briefly the various methods of air-conditioning duct design. 10 marks

हिंदी में प्रश्न पढ़ें
(a)

एक छः-सिलिंडर, चार-स्ट्रोक सी। आई। इंजन की निगम शक्ति एक द्रवचालित डायनमोमीटर द्वारा अवशोषित कर ली जाती है, जिसके लिए P = WN/20000 नियम है, जहाँ P, kW में शक्ति है, W न्यूटन में आरोध (ब्रेक) भार है तथा N, r.p.m. में इंजन की गति है। इंजन पर एक परीक्षण के दौरान निम्नलिखित अवलोकन किए गए: बोर = 100 mm; स्ट्रोक = 110 mm; आरोध (ब्रेक) भार = 540 N; इंजन गति = 2500 r.p.m.; ईंधन का C/H अनुपात (द्रव्यमान द्वारा) = 83/17; परिवेश दाब = 1·0 bar; परिवेश तापमान = 27 °C; 100 cc ईंधन खपत के लिए लिया गया समय = 18 s; ईंधन घनत्व = 780 kg/m³; ईंधन का ऊष्मीय मान = 45 MJ/kg; इंजन द्वारा उपभोग की गई वायुमंडलीय वायु की द्रव्यमान प्रवाह दर = 5·301126 kg/min. ब्रेक माध्य प्रभावी दाब, ब्रेक विशिष्ट ईंधन खपत, ब्रेक तापीय दक्षता, आयतनिक दक्षता तथा अतिरिक्त वायु के प्रतिशत की गणना कीजिए। R_वायु = 0·287 kJ/kg-K दिया गया है। (20 अंक)

(b)
(i)

प्रतिक्रिया टरबाइन के एक चरण के विरुद्ध वेग त्रिभुज बनाइए, जो स्पष्ट रूप से विभिन्न वेगों को दर्शाते हों। (ii) पार्संस प्रतिक्रिया टरबाइन के ब्लेड-से-भाप गति अनुपात, ρ का इष्टत मान ρ = cos α से दिया जाता है, यह दर्शाने हेतु एक व्यंजक व्युत्पन्न कीजिए, जहाँ α स्थिर ब्लेड का अंतर्गामी कोण है। (iii) यह भी दर्शाइए कि पार्संस प्रतिक्रिया टरबाइन की अधिकतम दक्षता η_अधिकतम = (2cos²α)/(1+cos²α) द्वारा दी गई है। (iv) ρ_इष्टत पर संचालित पार्संस प्रतिक्रिया टरबाइन के वेग त्रिभुज बनाइए। (20 अंक)

(c)

वातानुकूलन वाहिनी अभिकल्पना की विभिन्न विधियों की संक्षेप में व्याख्या कीजिए। (10 अंक)

Q6 of the 2023 UPSC Mains Mechanical Engineering Paper II, as printed
The question as printed in the 2023 Mechanical Engineering paper

Model answer

Drafted with AI by UPSC Answer Check against this question's marking rubric, to the expected length. UPSC does not publish answers for Mains — this is one way to score well, not an official key. How we build rubrics and answers.

(a) Performance of a six-cylinder four-stroke CI engine

Brake power: P = WN/20000 = 540 × 2500/20000 = 67.5 kW. Swept volume per cylinder = (π/4)(0.100)²(0.110) = 8.639 × 10⁻⁴ m³. Swept volume rate for 6 cylinders, four-stroke: V̇_s = 6 × 8.639 × 10⁻⁴ × 2500/120 = 0.10799 m³/s.

bmep = P/V̇_s = 67.5/0.10799 = 625 kPa = 6.25 bar. Fuel flow: ṁ_f = (100 × 10⁻⁶/18) × 780 = 4.333 × 10⁻³ kg/s = 15.6 kg/h = 0.26 kg/min. bsfc = 15.6/67.5 = 0.231 kg/kWh (231 g/kWh). Heat input = 4.333 × 10⁻³ × 45 000 = 195 kW, so η_bth = 67.5/195 = 34.6%.

Volumetric efficiency: ρ_a = p/RT = 100/(0.287 × 300) = 1.1614 kg/m³. The air mass that would fill the swept volume is 1.1614 × 0.10799 × 60 = 7.526 kg/min, so η_v = 5.301/7.526 = 70.4%.

Excess air: O₂ needed = (8/3)(0.83) + 8(0.17) = 3.573 kg/kg fuel, so the stoichiometric air is 3.573/0.232 = 15.40 kg/kg fuel. Actual A/F = 5.301/0.26 = 20.39. Excess air = (20.39 − 15.40)/15.40 = 32.4%.

(b) Parsons reaction turbine

(i) Velocity triangles of a stage. The fixed blades give the steam an absolute velocity C₁ at angle α to the blade motion. At the moving-blade inlet, U is the blade speed, C₁ the absolute velocity, V_r1 the relative velocity (C₁ minus U), with whirl C_w1 = C₁ cosα and flow C_f1 = C₁ sinα. At the outlet, V_r2 is the relative velocity leaving at angle β, and the absolute velocity is C₂ = V_r2 + U, with whirl C_w2 and flow C_f2.

(ii) Optimum speed ratio. A Parsons turbine has 50% reaction with identical fixed and moving blades, so the triangles are symmetrical: V_r2 = C₁ and V_r1 = C₂, and the angles are equal (β = α). Whirl at inlet: C_w1 = C₁ cosα. At outlet the relative velocity C₁ has a whirl component C₁ cosα opposing U, so the absolute whirl (in the direction of U) is C_w2 = U − C₁ cosα. Work per kg: W = U(C_w1 − C_w2) = U(2C₁ cosα − U). Exit velocity: C₂² = (U − C₁ cosα)² + (C₁ sinα)² = C₁² + U² − 2UC₁ cosα. Energy supplied = work + exit kinetic energy loss = W + C₂²/2 = C₁²/2 + UC₁ cosα − U²/2. With ρ = U/C₁, the efficiency is η = 2ρ(2cosα − ρ)/(1 + 2ρ cosα − ρ²). Differentiating, dη/dρ = −4(ρ − cosα)/(ρ² − 2ρ cosα − 1)², which is zero at ρ = cosα. The sign change from positive to negative shows a maximum.

(iii) Substituting ρ = cosα: η_max = 2cosα(2cosα − cosα)/(1 + 2cos²α − cos²α) = 2cos²α/(1 + cos²α).

(iv) Triangles at ρ = cosα. Now U = C₁ cosα, so at inlet the relative whirl C₁ cosα − U is zero and V_r1 is purely axial, equal to C₁ sinα. At outlet the absolute whirl U − C₁ cosα is zero and C₂ is purely axial, also C₁ sinα. Both triangles are right-angled. The inlet triangle has U along the base, C₁ at angle α to it, and V_r1 vertical. The outlet triangle has V_r2 = C₁ at angle α to the negative U direction, and C₂ vertical.

Diagram: Parsons turbine velocity triangles

(c) Methods of air-conditioning duct design

Velocity reduction method: velocities are assumed for each section and reduced progressively along the run, then area = Q/V. It is simple, but the branches need dampers to balance. Equal friction method: one friction loss per unit length (about 0.8 to 1 Pa/m) is chosen for the whole system and each duct is sized to it. It is the most popular method for low-velocity supply ducts, though branches still need balancing. Static regain method: each section is sized so that the static pressure regained by the fall in velocity equals the friction loss of the next section. This balances the system, lowers fan power and suits high-velocity ducts, though the calculation is longer. Velocity pressure method: all fittings are treated by their loss coefficients in terms of velocity pressure, and the duct is sized for the required total pressure loss. T-method: duct sizes are optimised to minimise the total of initial and operating cost, including fan energy. It needs iteration and is used for large systems.

In all methods dampers are finally used to trim the airflow in each branch.

How this answer will be evaluated

What earns full marks: Complete derivations with clear diagrams; all calculations shown with units; concise and accurate explanations.

Evaluation rubric

Each sub-part is marked on its own, against the marks and word limit printed on the paper.

  1. (a) Calculate bmep, bsfc, brake thermal efficiency, volumetric efficiency and percentage excess air of the six-cylinder CI engine. 20 marks

    calculate— given → formula → substitution → result with units → interpretation

    Must cover

    • Brake power 67.5 kW and swept rate 0.10799 m3/s
    • bmep 6.25 bar, bsfc 0.231 kg/kWh
    • Brake thermal efficiency 34.6%
    • Volumetric efficiency 70.4% and excess air 32.4%

    Loses marks

    • Using two-stroke swept rate.

    Earns more

    • Marks for power, swept volume, bmep, fuel results, volumetric efficiency and excess air.

    Extra mark

    • Stoichiometric A/F from C and H analysis.
  2. (b) Draw the reaction turbine triangles, derive the optimum speed ratio and maximum efficiency of a Parsons turbine, and draw the triangles at the optimum. 20 marks

    derive— given → assumptions → stepwise derivation → result → check

    Must cover

    • Symmetrical triangles with V_r2 = C1
    • Work U(2C1 cos alpha - U)
    • rho = cos alpha from efficiency maximisation
    • eta_max = 2cos^2 alpha/(1 + cos^2 alpha); right-angled triangles at optimum

    Loses marks

    • Using the impulse stage formula.

    Earns more

    • Marks for triangles, work, efficiency expression, optimum, maximum efficiency and optimum triangles.

    Extra mark

    • Differentiation showing a maximum.
  3. (c) Explain briefly the methods of air-conditioning duct design. 10 marks

    explain— definition/context → points in order → small example → short close

    Must cover

    • Velocity reduction method
    • Equal friction method
    • Static regain method
    • Velocity pressure and T-methods

    Loses marks

    • Naming methods without principle.

    Earns more

    • Marks for each method with its basis and merit.

    Extra mark

    • Mention balancing dampers.
What "Calculate" is asking you to do

Apply the standard formula or schedule to data the question has already supplied — a table of readings, cost records, a balance sheet — and produce the number. The method is rarely in doubt; the marks sit in the named intermediate quantities, each of which has to appear as a labelled line.

Structure that answers it

Data as given → formula or standard treatment, named → substitution → each intermediate, labelled → result with units

Where marks are lost

Omitting an intermediate the marking scheme pays for separately, or rounding at an intermediate line so the final figure drifts. In commerce and accountancy, any figure in a statement that no numbered working note supports is treated as unearned.

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