Mechanical Engineering 2025 Paper I 50 marks Calculate

Paper I — Q2

(a) (i) A cylinder C weighing 1000 N is supported by two cylinders A and B weighing 500 N each as shown in the figure. Calculate…

(a)
(i)

A cylinder C weighing 1000 N is supported by two cylinders A and B weighing 500 N each as shown in the figure. Calculate the contact forces at P, Q and R. 10 marks

(ii)

The state of plane stress at a critical point in a machine member is as follows: σₓ = 80 MPa tensile, σᵧ = 40 MPa compressive and complementary shear is 25 MPa. The yield strength of the material is 250 MPa. Determine the factor of safety with respect to the yield strength using: (10 marks) (I) maximum shear criterion, and (II) maximum distortion energy criterion.

(b)

In a Proell governor with open arms, the mass of each ball is 7 kg and the mass of the sleeve (central load) is 140 kg. The length of each arm is 180 mm and the length of extension of lower arms to which the balls are attached is 90 mm. The distance of pivots of the arms from axis of rotation is 25 mm and radius of rotation of the balls is 190 mm when the arms are inclined 40° to the axis of rotation. Determine the equilibrium speed for the given configuration. 20 marks

Further, if the frictional effect is included by incorporating a frictional force of 40 N at the sleeve, determine the coefficient of insensitiveness and range of speed when the governor is insensitive.

(c)

Classify the nanomaterials depending on the number of dimensions in the nano range. Support your answer with the geometry of classified nanomaterials. 10 marks

हिंदी में प्रश्न पढ़ें
(a)
(i)

चित्र में दर्शाए अनुसार 1000 N वजन का एक बेलन C प्रत्येक 500 N वजन रखने वाले दो बेलनों A तथा B द्वारा समर्थित है। P, Q तथा R पर संपर्क बलों की गणना कीजिए। (10 अंक)

(ii)

एक मशीन अवयव में एक क्रांतिक बिंदु पर द्विविम प्रतिबल की अवस्था इस प्रकार है: σₓ = 80 MPa तनन, σᵧ = 40 MPa संपीडन तथा पूरक अपरूपण 25 MPa है। सामग्री का प्रारंभ सामर्थ्य 250 MPa है। निम्नलिखित का प्रयोग करते हुए प्रारंभ सामर्थ्य के संबंध में सुरक्षा गुणक निर्धारित कीजिए: (10 अंक) (I) अधिकतम अपरूपण मानदंड, और (II) अधिकतम विकृति ऊर्जा मानदंड।

(b)

खुली भुजाओं वाले एक प्रोएल अधिनियंत्रक (गवर्नर) में प्रत्येक गेंद का द्रव्यमान 7 kg तथा स्लीव (केंद्रीय भार) का द्रव्यमान 140 kg है। प्रत्येक भुजा की लंबाई 180 mm तथा निचली भुजाओं के विस्तार की लंबाई 90 mm है जिनके साथ गेंदें जुड़ी हैं। भुजाओं के कीलक की घूर्णन अक्ष से दूरी 25 mm तथा भुजाओं के घूर्णन अक्ष के प्रति 40° झुकाव पर गेंदों के घूर्णन की त्रिज्या 190 mm है। दिए गए विन्यास हेतु संतुलन गति निर्धारित कीजिए। (20 अंक)

आगे, यदि घर्षण प्रभाव को स्लीव पर 40 N के घर्षण बल के साथ शामिल करके जोड़ा जाए, तो असंवेदिता गुणांक तथा अधिनियंत्रक के असंवेदनशील होने की गति सीमा का निर्धारण कीजिए।

(c)

नैनो श्रेणी में आयामों की संख्या के आधार पर नैनो सामग्रियों (नैनोमटीरियल्स) को वर्गीकृत कीजिए। वर्गीकृत नैनो सामग्रियों की ज्यामिति के साथ अपने उत्तर को समर्थित कीजिए। (10 अंक)

Q2 of the 2025 UPSC Mains Mechanical Engineering Paper I, as printed
The question as printed in the 2025 Mechanical Engineering paper

The figure this question refers to, in words

The question paper is a scan and the diagram did not survive as text. This is the figure as read from the original page — every component, value and label — so the question can be worked from the text below.

(a) A cross-sectional view of a container with vertical side walls and a horizontal floor. Inside, three circular cylinders are arranged. Cylinder C is the largest, positioned at the top center, resting on two smaller cylinders, A and B. Cylinder A is on the left, touching the left vertical wall and the floor. Cylinder B is on the right, touching the right vertical wall and the floor. Cylinder C touches Cylinder A at a point labeled P and touches Cylinder B at a point labeled R. The contact point between Cylinder A and the floor is labeled Q. The radius of Cylinder C is labeled '2 m'. The radius of Cylinder A is labeled '1 m'. The radius of Cylinder B is labeled '1 m'. A horizontal dimension line at the bottom indicates the distance between the vertical walls is '3 m'.

(b) A horizontal beam AB is simply supported at both ends. Support A is a roller support and support B is a pin support. The beam carries a uniformly distributed load of 750 N/m over its entire length. A rigid rod DEF is welded to the beam at point D. The rod extends vertically downwards from D to E, then horizontally to the left from E to F, and then vertically downwards from F. A concentrated load of 700 N acts vertically downwards at point F. The distance from A to C is 2.4 m, from C to D is 0.9 m, and from D to B is 1.5 m. The total length of the beam is 4.8 m. The flexural rigidity EI is given as 200 GPa * 20 x 10^6 mm^4.

Model answer

Drafted with AI by UPSC Answer Check against this question's marking rubric, to the expected length. UPSC does not publish answers for Mains — this is one way to score well, not an official key. How we build rubrics and answers.

(a)(i)

Reading the figure. The dimension arrows in the figure run across each full circle, so 1 m and 2 m are diameters. The radii are r_A = r_B = 0.5 m and r_C = 1.0 m, and the clear width between the walls is 3 m. This is the only consistent reading: two cylinders of 1 m radius sitting against both walls of a 3 m channel would overlap. All surfaces are taken as smooth.

Geometry. A touches the left wall and B the right wall, so their centres are at x = 0.5 m and x = 2.5 m, both at height 0.5 m. By symmetry the centre of C is at x = 1.5 m.

  • Centre distance AC = r_A + r_C = 1.5 m, with horizontal projection 1.5 – 0.5 = 1.0 m.
  • cos θ = 1.0/1.5 = 0.6667, so θ = 48.19° (line AC to the horizontal) and sin θ = 0.7454.
Diagram: Cylinders in a channel

FBD of cylinder C. C carries its weight of 1000 N, the contact force P from A, and an equal force from B. Each contact force acts along the line of centres, at θ to the horizontal. ΣF_y = 0: 2P sin θ = 1000, so P = 1000/(2 × 0.7454) = 670.8 N ΣF_x = 0 is satisfied by symmetry.

FBD of cylinder A. A carries its weight of 500 N, the force P from C pressing down-left along CA, the wall reaction R (horizontal), and the floor reaction Q (vertical). ΣF_x = 0: R = P cos θ = 670.8 × 0.6667 = 447.2 N ΣF_y = 0: Q = 500 + P sin θ = 500 + 500 = 1000 N

Result: P = 670.8 N, Q = 1000 N and R = 447.2 N. As a check, the two floor reactions total 2000 N, which equals the total weight.

(a)(ii)

Given: σx = +80 MPa, σy = –40 MPa, τxy = 25 MPa, Syt = 250 MPa.

Principal stresses: σ₁,₂ = (σx + σy)/2 ± √[((σx – σy)/2)² + τxy²] = 20 ± √(60² + 25²) = 20 ± 65

σ₁ = 85 MPa (tensile) and σ₂ = –45 MPa (compressive). With σ₃ = 0, the principal stresses have opposite signs.

(I) Maximum shear stress (Tresca) theory Since σ₁ and σ₂ have opposite signs, τ_max = (σ₁ – σ₂)/2 = (85 + 45)/2 = 65 MPa. Yielding occurs when τ_max = Syt/2 = 125 MPa. FoS = 125/65 = 1.92

(II) Maximum distortion energy (von Mises) theory σ_e = √(σ₁² – σ₁σ₂ + σ₂²) = √(85² + 85 × 45 + 45²) = √13 075 = 114.35 MPa FoS = Syt/σ_e = 250/114.35 = 2.19

Interpretation. Tresca is the more conservative criterion, about 12% lower here. Distortion energy agrees better with tests on ductile metals, so 2.19 is the realistic margin and 1.92 is the safe design value.

(b)

Given: m = 7 kg (mg = 68.67 N) and M = 140 kg (Mg = 1373.4 N). Upper and lower arms are 180 mm, the lower-arm extension JE is 90 mm, the pivots are 25 mm from the axis, α = 40° and r = 190 mm.

Geometry (origin at the sleeve pivot level; heights measured upward):

  • Knee J (upper and lower arms): radius 25 + 180 sin 40° = 140.70 mm, height 180 cos 40° = 137.89 mm. The upper pivot O is 275.78 mm above the sleeve pivot D.
  • Ball E, on the 90 mm extension at r = 190 mm: radial offset 190 – 140.70 = 49.30 mm, so the rise above J is √(90² – 49.30²) = 75.30 mm. E is therefore 213.19 mm above D, and the extension makes 33.2° with the axis.
  • Instantaneous centre I of the lower link DJE: D moves vertically and J moves perpendicular to OJ. I therefore lies where OJ produced meets the horizontal through D, at radius 25 + 2 × 115.70 = 256.40 mm.
  • Lever arms about I: ID = 231.40 mm; height of E above I = 213.19 mm; horizontal distance from I to E = 256.40 – 190 = 66.40 mm.
Diagram: Proell governor

Equilibrium of the lower link with its ball, moments about I. The upper arm is a two-force member and its force passes through I, so it drops out: F_c × 213.19 = mg × 66.40 + (S/2) × 231.40, where S = Mg without friction.

Equilibrium speed (no friction): F_c = (68.67 × 66.40 + 686.7 × 231.40)/213.19 = 766.77 N ω = √(F_c/(m r)) = √(766.77/(7 × 0.19)) = 24.01 rad/s N = 60ω/2π = 229.3 rpm

With sleeve friction f = 40 N. Friction opposes sleeve motion, so the effective sleeve load is Mg ± f.

  • Rising (S = 1413.4 N): F_c = 788.48 N, ω = 24.35 rad/s, N₂ = 232.5 rpm
  • Falling (S = 1333.4 N): F_c = 745.06 N, ω = 23.67 rad/s, N₁ = 226.0 rpm

Coefficient of insensitiveness = (N₂ – N₁)/N = (232.51 – 226.02)/229.29 = 0.0283 (2.83%)

Range of insensitiveness: between 226.0 and 232.5 rpm, a band of about 6.5 rpm. Within this band the sleeve does not move. The heavy central load keeps the insensitiveness small, which suits a Proell governor intended for close speed control.

(c)

A nanomaterial has at least one external dimension, or an internal structural unit, in the range of about 1–100 nm. In the standard scheme, nanomaterials are classified by how many dimensions lie outside the nanoscale, which is the number of directions in which electrons are free to move.

Diagram: Nanomaterial classes
  • 0-D: Dimensions in the nano range — All three (x, y and z each under 100 nm); Geometry — Spheres, clusters, cubes (dot-like); Examples — Metal nanoparticles, quantum dots, fullerene C₆₀
  • 1-D: Dimensions in the nano range — Two; the length is large; Geometry — Wires, rods, tubes, fibres; Examples — Nanowires, nanorods, carbon nanotubes
  • 2-D: Dimensions in the nano range — One (thickness); Geometry — Sheets, plates, films, layers; Examples — Graphene, MoS₂ nanosheets, thin films and coatings
  • 3-D: Dimensions in the nano range — None as a whole, but built of nanoscale units; Geometry — Bulk solids made of nano-grains, nano-layers or dispersed nano-phases; Examples — Nanocrystalline metals, nanocomposites, bundles of nanowires or nanotubes

Significance. Confinement in more directions changes the electronic density of states, with quantum dots showing discrete levels, and raises the surface-to-volume ratio. This is why size-dependent optical, electrical and mechanical properties are strongest in 0-D and 1-D forms.

How this answer will be evaluated

What earns full marks: Complete working with all diagrams, correct formulas, and physical interpretation.

Evaluation rubric

Each sub-part is marked on its own, against the marks and word limit printed on the paper.

  1. (a)(i) Determine contact forces at P, Q, and R for the cylinder system. 10 marks

    calculate— given → formula → substitution → result with units → interpretation

    Must cover

    • Geometry: r_A = r_B = 0.5 m, r_C = 1.0 m (diameters per figure); cosθ = 2/3 ⇒ θ = 48.19°
    • FBD of C: 2P sinθ = 1000 ⇒ P = 670.8 N
    • FBD of A: R = P cosθ = 447.2 N; Q = 500 + P sinθ = 1000 N
    • Check: floor reactions total 2000 N = total weight; labelled figure

    Loses marks

    • Missing free body diagrams
    • No units on final answers

    Earns more

    • Correct geometric angle calculation
    • Consistent sign convention

    Extra mark

    • Verification of total vertical force balance
  2. (a)(ii) Calculate factor of safety using maximum shear and distortion energy criteria. 10 marks

    calculate— given → formula → substitution → result with units → interpretation

    Must cover

    • σ₁ = 85 MPa, σ₂ = −45 MPa (σ₃ = 0)
    • Tresca: τ_max = 65 MPa; FoS = 125/65 = 1.92
    • von Mises: σ_e = √13075 = 114.35 MPa; FoS = 250/114.35 = 2.19
    • Interpretation: Tresca conservative; von Mises more realistic for ductile metals

    Loses marks

    • Incorrect principal stress formula
    • Confusing yield strength with ultimate strength

    Earns more

    • Correct sign convention for compressive stress
    • Clear substitution of values

    Extra mark

    • Comparison of the two safety factors
  3. (b) Determine equilibrium speed, coefficient of insensitiveness, and speed range. 20 marks

    calculate— given → formula → substitution → result with units → interpretation

    Must cover

    • Geometry: J at r = 140.70 mm, h = 137.89 mm; O 275.78 mm above D; E at r = 190, h = 213.19 mm (|JE| = 90 mm ✓)
    • IC I at r = 256.4 mm; lever arms ID = 231.4, IM = 66.4 mm; height IE = 213.19 mm
    • Moment about I: F_c × 213.19 = mg × 66.4 + (Mg/2) × 231.4 ⇒ F_c = 766.8 N; N = 229.3 rpm
    • Friction ±40 N: N₂ = 232.5, N₁ = 226.0 rpm; insensitiveness = 2.83%; range 226.0–232.5 rpm

    Loses marks

    • Ignoring arm extension length
    • Incorrect friction force direction

    Earns more

    • Labeled schematic of governor arms
    • Step-by-step force balance

    Extra mark

    • Discussion of governor sensitivity
  4. (c) Classify nanomaterials by dimensionality with geometric examples. 10 marks

    describe— define → structure or process in order → labelled diagram → significance

    Must cover

    • Definition and classification by dimensions in the nano range
    • 0-D (particles, QD, C₆₀); 1-D (nanowires, CNT); 2-D (graphene, films); 3-D (nanocrystalline bulk)
    • Geometry of each class shown (figure)
    • Significance: confinement and surface-to-volume effects

    Loses marks

    • Missing one dimensionality category
    • No geometric description

    Earns more

    • Simple diagrams of each type
    • Mention of specific nanomaterials

    Extra mark

    • Application examples for each type
What "Calculate" is asking you to do

Apply the standard formula or schedule to data the question has already supplied — a table of readings, cost records, a balance sheet — and produce the number. The method is rarely in doubt; the marks sit in the named intermediate quantities, each of which has to appear as a labelled line.

Structure that answers it

Data as given → formula or standard treatment, named → substitution → each intermediate, labelled → result with units

Where marks are lost

Omitting an intermediate the marking scheme pays for separately, or rounding at an intermediate line so the final figure drifts. In commerce and accountancy, any figure in a statement that no numbered working note supports is treated as unearned.

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