Mechanical Engineering

UPSC Mechanical Engineering 2025

All 16 questions from the 2025 Civil Services Mains Mechanical Engineering paper across 2 papers — 800 marks in total. Each question comes with a detailed evaluation rubric, directive word analysis, and model answer points.

16Questions
800Total marks
2Papers
2025Exam year

Paper I

8 questions · 400 marks
Q1
50M Compulsory calculate Mechanics of solids, machine design, materials science

(a) A gripper is shown in the figure. A horizontal force F = 50 N is applied to the handle of the lever at E. The mean diameter of the single square threaded screw at C and E is 2…

Q2
50M calculate Mechanics, stress analysis, governor, nanomaterials

(a) (i) A cylinder C weighing 1000 N is supported by two cylinders A and B weighing 500 N each as shown in the figure. Calculate the contact forces at P, Q and R. (10 marks) (ii)…

Q3
50M solve Vibrations, flywheel, beam analysis, heat treatment defects

(a) (i) The recoil mechanism of a gun consists of a critically damped spring-damper system. The maximum permissible recoil distance of the gun is specified as 0·5 m. If the initia…

Q4
50M solve Kinematics, shaft design, epicyclic gear train, engine balancing

(a) A car is moving in a straight line with a velocity of v = (0·6t² + 2t) m/s for a short duration, where t is in seconds. Take initial time t = 0, s = 0. Find : (i) distance tra…

Q5
50M Compulsory calculate Manufacturing processes and production engineering

(a) A low carbon steel stock of thickness 25 mm is to be rolled in two stages. In the first stage, the reduction is to be from 25 mm to 15 mm and in the second stage from 15 mm to…

Q6
50M calculate Advanced manufacturing processes and plant layout

(a) (i) If the power source characteristic in a Metal Inert Arc welding process is V_P = 38 - I/60, and the arc characteristic is V_a = 3L_a + 27, where V_P and V_a is voltage, I…

Q7
50M calculate Orthogonal machining, inventory management, break-even analysis

(a) HSS cutting tool with 9° rake angle, the following data were observed in an orthogonal machining process of medium carbon steel workpiece: Feed rate = 0·25 mm/rev Cutting spee…

Q8
50M calculate NC machine languages, quality control charts, manufacturing cost analysis

(a) What are the various computer languages used for NC machines? Explain the merits and limitations of each language. (10 marks) (b) A small manufacturing unit produces bolts and…

Paper II

8 questions · 400 marks
Q1
50M Compulsory calculate Thermodynamics, Heat Transfer and Fluid Mechanics

(a) A lump of ice with a mass of 1·5 kg at an initial temperature of 260 K melts at the pressure of 1 bar as a result of heat transfer from the environment. After some time, the r…

Q2
50M calculate Thermodynamics, Turbomachinery and Convective Heat Transfer

(a) (i) A reversible power cycle engine is used to drive a reversible heat pump. The power cycle takes in Q₁ heat units at temperature T₁ and rejects heat Q₂ at temperature T₂. Th…

Q3
50M calculate Heat transfer and thermodynamics

(a) A long cylindrical rod of radius 10 cm consists of a nuclear reacting material (k = 0·5 W/m-K) generating 24000 W/m³ uniformly throughout its volume. The rod is encapsulated w…

Q4
50M calculate Heat exchangers and gas turbine cycles

(a) A shell and tube type condenser is employed in a steam power plant to handle 35000 kg/h of dry and saturated steam at 50 °C. The cooling water enters the condenser at 15 °C an…

Q5
50M Compulsory derive IC engines, boilers, chimney draught, refrigerants

(a) With the help of P-θ (pressure-crank angle) diagram, compare the knock in SI and CI engines. Explain that "the factors which tend to prevent knock in SI engines in fact promot…

Q6
50M calculate Dual cycle, regenerative steam cycle, absorption refrigeration

(a) A single-cylinder, two-stroke, high-speed diesel engine working on 'dual cycle' has a compression ratio of 15 : 1. The engine takes in atmospheric air at 1 bar and 27 °C. The…

Q7
50M calculate Thermodynamics and IC Engines

(a) A two-stage turbine receives steam at 50 bar and 350 °C. At 1·5 bar, the high-pressure stage exhausts and 12000 kg of steam per hour is taken at this stage for process heating…

Q8
50M calculate Refrigeration and Nozzle Flow

(a) The following data refers to a single-stage vapour compression refrigeration system : Refrigerant = R134a Condenser temperature = 35 °C Evaporator temperature = – 10 °C Compre…

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