Paper I — Q4
(a) Three bodies of weights 200 N, 800 N and 400 N are connected with inextensible strings, passing over the frictionless pulleys…
Three bodies of weights 200 N, 800 N and 400 N are connected with inextensible strings, passing over the frictionless pulleys as shown in the figure. Using virtual work method, determine the force F required to make the motion impending to the left. Take coefficient of friction for all the contacting surfaces as 0·30 except for the pulleys which are frictionless : 10 marks
A simply supported beam ISMB 400 @ 61·6 kg/m has an effective span of 5 m. Find the design bending strength of the beam and the intensity of u.d.l. that the beam can carry under service condition. Assume that the beam is laterally supported. The grade of the steel is E250. The class of section is plastic. For ISMB 400, I_zz = 20458 cm^4, Z_ez = 1023 cm^3, Z_pz = 1176 cm^3. Assume γ_m0 = 1·1. Use limit state method of design. 10 marks
Develop the stiffness matrix for the beam element AB with respect to the coordinates ① and ② as shown in the figure. Take modulus of elasticity and moment of inertia of beam section as E and I respectively : 10 marks
For an industrial building, for the following data, a gantry girder (along with its span, without side brackets) has been designed to carry an overhead crane :
Centre to centre distance between columns (i.e., span of gantry girder) = 7.5 m
Capacity of crane = 200 kN
Self weight of crane girder excluding trolley = 200 kN
Self weight of trolley, electric motor, hook, etc. = 40 kN
Minimum hook approach = 1.2 m
Distance between centres of wheels = 3.5 m
Centre to centre distance between gantry rails (i.e., span of crane) = 15 m
Self weight of rail section = 300 N/m
Yield stress of steel = 250 MPa
From the analysis of the data, the following information is obtained :
Total vertical design bending moment (including bending moment due to horizontal forces), M_z = 685.53 kN-m
Horizontal design bending moment (due to surge load), M_y = 19.84 kN-m
Based on the analysis and other governing criteria, for the design of gantry girder, it was decided to use ISMB 600 @ 1230 N/m with a channel ISMC 300 @ 363 N/m at the top as shown in the figure :
[Figure : ISMC 300 channel at top, 300 mm wide, 7·8 mm, 90 mm; ISMB 600, 600 mm deep, web thickness 12 mm, flange width 210 mm, 20·8 mm; y-y and z-z axes marked]
(All dimensions are given in mm)
The properties of the sections are as follows :
ISMB 600 @ 1230 N/m : A = 15600 mm² ; t_f = 20·8 mm ; t_w = 12 mm ; Width of flange, B = 210 mm ; I_zz = 91800×10⁴ mm⁴ ; I_yy = 2650×10⁴ mm⁴ ; Radius at root, R = 20 mm
ISMC 300 @ 363 N/m : A = 4630 mm² ; t_f = 13·6 mm ; t_w = 7·8 mm ; B = 90 mm ; I_zz = 6420×10⁴ mm⁴ ; I_yy = 313×10⁴ mm⁴ ; Centre of gravity, C_yy = 23·5 mm
Check the adequacy of the chosen section for the moment capacity. Assume any other data suitably. 20 marks
हिंदी में प्रश्न पढ़ें
200 N, 800 N और 400 N भार वाले तीन पिंड घर्षणरहित पुली के ऊपर से गुजरती हुईं अवितान्य डोरी से जुड़े हुए हैं, जैसा कि चित्र में दर्शाया गया है। आभासी कार्यविधि (वर्चुअल वर्क मेथड) का उपयोग करते हुए बाईं ओर आसन्न गति करने के लिए आवश्यक बल F का निर्धारण कीजिए। घर्षणरहित पुली को छोड़कर, समस्त सम्पर्क सतहों के लिए घर्षण गुणांक 0·30 लीजिए : (10 अंक)
एक शुद्धालंबित धरन ISMB 400 @ 61·6 kg/m की प्रभावी विस्तृति 5 m है। धरन की अभिकल्पन बंकन सामर्थ्य और यूं डी एल० की तीव्रता की गणना कीजिए, जिसे धरन कार्यकारी (सर्विस) अवस्था में वहन करने में सक्षम हो। मान लीजिए कि धरन पार्श्व रूप से आलंबित है। स्टील का ग्रेड E250 है। धरन काट प्लास्टिक श्रेणी का है। ISMB 400 के लिए I_zz = 20458 cm^4, Z_ez = 1023 cm^3, Z_pz = 1176 cm^3 हैं। γ_m0 = 1·1 मान लीजिए। अभिकल्पन के लिए सीमांत अवस्था विधि का उपयोग कीजिए। (10 अंक)
धरन अवयव AB के लिए चित्र में दर्शाए गए निर्देशांक ① और ② के संदर्भ में स्टिफ़नेस मैट्रिक्स विकसित कीजिए। धरन काट का प्रत्यास्थता मापांक एवं जड़त्व-आघूर्ण क्रमशः E एवं I लीजिए : (10 अंक)
एक औद्योगिक भवन के लिए निम्नलिखित आँकड़ों हेतु एक उपरिगामी क्रेन को वहन करने के लिए एक गैन्ट्री गार्डर (इसकी विस्तृति के साथ, बिना पार्श्व आलंबों के) का अभिकल्पन किया गया है :
स्तंभों के बीच केंद्र से केंद्र की दूरी (अर्थात् गैन्ट्री गार्डर की विस्तृति) = 7.5 m
क्रेन की क्षमता = 200 kN
ट्रॉली के बिना क्रेन गार्डर का स्वयं का भार = 200 kN
ट्रॉली, विद्युत मोटर, हुक आदि का स्वयं का भार = 40 kN
न्यूनतम हुक अप्रोच = 1.2 m
पहियों के केंद्रों के बीच की दूरी = 3.5 m
गैन्ट्री रेलों के बीच केंद्र से केंद्र की दूरी (अर्थात् क्रेन की विस्तृति) = 15 m
रेल खण्ड का स्वयं का भार = 300 N/m
इस्पात का पराभव प्रतिबल = 250 MPa
आँकड़ों के विश्लेषण से निम्नलिखित सूचना प्राप्त हुई :
कुल ऊर्ध्वाधर अभिकल्पन बंकन आघूर्ण (क्षैतिज बंकन आघूर्ण सहित), M_z = 685.53 kN-m
क्षैतिज अभिकल्पन बंकन आघूर्ण (सर्ज लोड के कारण), M_y = 19.84 kN-m
विश्लेषण और अन्य शासी मानदंडों के आधार पर, गैन्ट्री गर्डर के अभिकल्पन के लिए ISMB 600 @ 1230 N/m और इसके शीर्ष पर एक ISMC 300 @ 363 N/m चैनल के उपयोग का निर्णय लिया गया, जैसा कि चित्र में दर्शाया गया है : (सभी आयाम mm में दिए गए हैं) परिच्छेदों के गुणधर्म निम्न प्रकार हैं : ISMB 600 @ 1230 N/m : A = 15600 mm²; t_f = 20·8 mm; t_w = 12 mm; फ्लैंज की चौड़ाई, B = 210 mm; I_zz = 91800 × 10⁴ mm⁴; I_yy = 2650 × 10⁴ mm⁴; रूट त्रिज्या, R = 20 mm ISMC 300 @ 363 N/m : A = 4630 mm²; t_f = 13·6 mm; t_w = 7·8 mm; B = 90 mm; I_zz = 6420 × 10⁴ mm⁴; I_yy = 313 × 10⁴ mm⁴; गुरुत्व केन्द्र, C_yy = 23·5 mm आधुर्ण क्षमता के लिए चुने गए परिच्छेद की पर्याप्तता की जाँच कीजिए। अन्य आँकड़ों को उपयुक्त रूप से मान लीजिए। (20 अंक)
Model answer
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(a) Virtual work: force F for impending motion (10 marks)
Give the three blocks (weights 200 N, 800 N and 400 N) a small virtual displacement x in the direction of impending motion. The cord is inextensible and the pulleys are frictionless, so every block moves through the same distance x: the 200 N and 400 N blocks move to the left horizontally, and the 800 N block moves up the 45° incline. With μ = 0.30 the limiting friction forces are:
- 200 N block: N = 200 N, so F₁ = 0.30 × 200 = 60 N.
- 800 N block: N = 800 cos 45° = 565.7 N, so F₂ = 0.30 × 565.7 = 169.7 N, and the component of its weight along the incline is 800 sin 45° = 565.7 N.
- 400 N block: N = 400 N, so F₃ = 0.30 × 400 = 120 N.
Friction opposes the motion and the weight component along the incline resists the upward movement. The virtual work of all forces is zero at impending motion:
F·x − 60x − 169.7x − 565.7x − 120x = 0
F = 60 + 169.7 + 565.7 + 120 = 915.4 N
The unknown cord tension does no net work because it acts as an internal force pair, which is the advantage of the virtual-work method.
(b)(i) Design bending strength and UDL of ISMB 400 (10 marks)
For a laterally supported plastic section, IS 800:2007 gives M_d = β_b Z_p f_y/γ_m0, with β_b = 1 for plastic and compact sections. For ISMB 400, Z_p = 1176 × 10³ mm³ and Z_e ≈ 1023 × 10³ mm³, with f_y = 250 MPa (E250) and γ_m0 = 1.10.
M_d = 1 × 1176 × 10³ × 250/1.10 = 267.3 × 10⁶ N·mm = 267.3 kN·m
The upper limit 1.2 Z_e f_y/γ_m0 = 1.2 × 1023 × 10³ × 250/1.10 ≈ 279 kN·m is larger, so it does not govern. For simple support over L = 5 m, the factored UDL is
w_u = 8M_d/L² = 8 × 267.3/5² = 85.5 kN/m
The design load is the factored load, so the service (unfactored) intensity, with the partial safety factor 1.5 for gravity loads, is 85.5/1.5 = 57.0 kN/m, including the self-weight of about 0.604 kN/m. The superimposed service UDL is therefore about 56.4 kN/m. The shear check is satisfied: V_d = A_v f_y/(√3 γ_m0) ≈ 467 kN against V_u = 85.5 × 5/2 = 213.8 kN, which is below 0.6 V_d, so there is no moment-shear interaction.
(b)(ii) Stiffness matrix of cantilever element AB (10 marks)
Coordinate 1 is the downward deflection at B and coordinate 2 is the clockwise rotation at B, with A fixed and l = 2 m. K is the force system needed to hold unit displacements.
Flexibility route. Applying unit forces at B gives the flexibility coefficients:
f₁₁ = l³/3EI, f₁₂ = f₂₁ = l²/2EI, f₂₂ = l/EI.
Inverting F, with |F| = f₁₁f₂₂ − f₁₂² = l⁴/12E²I², gives K = F⁻¹:
k₁₁ = f₂₂/|F| = 12EI/l³, k₁₂ = k₂₁ = −f₁₂/|F| = −6EI/l², k₂₂ = f₁₁/|F| = 4EI/l.
Unit-displacement route. Hold B at Δ₁ = 1 with Δ₂ = 0: the cantilever then needs a downward force k₁₁ = 12EI/l³ and a moment of magnitude 6EI/l² that acts against the positive (clockwise) rotation, so k₂₁ = −6EI/l². Hold B at Δ₂ = 1 with Δ₁ = 0: the beam needs a moment k₂₂ = 4EI/l and a force of magnitude 6EI/l² acting against the positive (downward) direction, so k₁₂ = −6EI/l². Both routes agree.
For l = 2 m, so l² = 4 and l³ = 8:
K = EI [[1.5, −1.5], [−1.5, 2.0]]
The matrix is symmetric (Maxwell-Betti reciprocity) and its determinant, EI² × (3 − 2.25) = 0.75 EI², is positive.
(c) Moment capacity of the gantry girder section (20 marks)
The section is an ISMB 600 with an ISMC 300 laid flat, web on top, over the top flange. Take the ISMB 600 properties as A = 15600 mm², I_zz = 91800 × 10⁴ mm⁴, I_yy = 2650 × 10⁴ mm⁴, b_f = 210 mm, t_f = 20.8 mm and t_w = 12 mm. The ISMC 300 has A = 4630 mm², I_zz = 6420 × 10⁴ mm⁴, I_yy = 313 × 10⁴ mm⁴, flange width 90 mm, t_f = 13.6 mm, t_w = 7.8 mm and C_yy = 23.5 mm. Laid flat, its I_zz acts about the vertical axis.
Section properties. The ISMB centroid is 300 mm above the base and the channel centroid is 607.8 − 23.5 = 584.3 mm above the base. Then
A = 15600 + 4630 = 20230 mm²
ȳ = (15600 × 300 + 4630 × 584.3)/20230 = 365.1 mm above the base, so the top fibre is 242.7 mm above the centroid.
I_zz = [91800 × 10⁴ + 15600 × 65.1²] + [313 × 10⁴ + 4630 × 219.2²] = 1.210 × 10⁹ mm⁴
Z_top = 1.210 × 10⁹/242.7 = 4.98 × 10⁶ mm³ and Z_bot = 1.210 × 10⁹/365.1 = 3.31 × 10⁶ mm³.
I_yy = 2650 × 10⁴ + 6420 × 10⁴ = 9.07 × 10⁷ mm⁴, so Z_ey = 9.07 × 10⁷/150 = 0.605 × 10⁶ mm³ for the whole section, while the top flange alone (ISMB flange plus channel) has I_yy = 16.05 × 10⁶ + 64.2 × 10⁶, so Z_ey,top = 0.535 × 10⁶ mm³.
The plastic neutral axis divides the area equally, 10115 mm² on each side. It lies 490.7 mm above the base, 117 mm below the channel back, so the plastic modulus is Z_p = 4.32 × 10⁶ mm³.
Classification (ε = 1 for f_y = 250). ISMB flange: b/t_f = 5.05 ≤ 9.4. ISMB web: d/t_w = 43.2 ≤ 84. Channel legs: (90 − 7.8)/13.6 = 6.0 ≤ 9.4. The channel web is supported on the flange, and its unsupported strip is about 4 t_w wide, so it is not slender. The section is plastic and β_b = 1.
Bending about z-z, with no lateral restraint. Torsion constant I_t ≈ 1.77 × 10⁶ mm⁴ and warping constant I_w ≈ 4.445 × 10¹² mm⁶ (an approximation for the built-up shape), G = 76923 MPa, span L = 7.5 m, and c₁ = 1.132 for a UDL on a simply supported span:
M_cr = c₁ (π²EI_y/L²) √(I_w/I_y + GI_tL²/π²EI_y)
The square root is √(49009 + 42780) = 303 mm, so M_cr = 1.132 × 3.183 × 10⁶ × 303 ≈ 1092 kN·m. Then
λ_LT = √(Z_p f_y/M_cr) = √(4.32 × 10⁶ × 250/1092 × 10⁶) = 0.995
For a rolled section (α_LT = 0.21), φ_LT = 0.5[1 + 0.21(0.995 − 0.2) + 0.995²] = 1.079, and χ_LT = 1/(φ_LT + √(φ_LT² − λ_LT²)) = 0.669, so f_bd = 0.669 × 250/1.10 = 152.1 MPa and
M_dz = Z_p f_bd = 4.32 × 10⁶ × 152.1 = 657.1 kN·m
Bending about y-y. The surge (lateral) moment is resisted by the top flange, so M_dy = Z_ey,top f_y/γ_m0 = 0.535 × 10⁶ × 250/1.10 = 121.6 kN·m.
Interaction. With M_z = 685.53 and M_y = 19.84 kN·m:
M_z/M_dz + M_y/M_dy = 685.53/657.1 + 19.84/121.6 = 1.043 + 0.163 = 1.21 > 1
The section is therefore not adequate for the given moments on these assumptions (c₁ = 1.132, α_LT = 0.21, approximate I_w). A deeper section, a heavier channel or lateral restraint of the compression flange along the span is required.
How this answer will be evaluated
Evaluation rubric
Each sub-part is marked on its own, against the marks and word limit printed on the paper.
- (a) Using virtual work, find the force F for impending motion to the left of the three connected bodies, with μ = 0.30 on all contact surfaces and frictionless pulleys. 10 marks
Must cover
- Equal virtual displacement x for all three blocks (inextensible cord); the 800 N block rises x sin 45°
- Limiting frictions: 0.30 × 200 = 60 N, 0.30 × 800 cos 45° = 169.7 N, 0.30 × 400 = 120 N
- Virtual work equation with the incline weight component 800 sin 45° = 565.7 N resisting
- F = 60 + 169.7 + 565.7 + 120 = 915.4 N
Loses marks
- Omitting the weight component along the incline or the friction of any block.
- Using μN on the incline with N = 800 N.
- Taking different virtual displacements for the connected blocks.
Earns more
- Correct normal reaction on the inclined block (800 cos 45°).
- Noting that the cord tension does no net work.
Extra mark
- Cross-check by a free-body analysis of each block
- (b)(i) For a laterally supported plastic ISMB 400 over 5 m, compute the design bending strength (IS 800 limit state) and the service UDL it can carry. 10 marks
Must cover
- M_d = β_b Z_p f_y/γ_m0 with β_b = 1, Z_p = 1176 × 10³ mm³, f_y = 250, γ_m0 = 1.10, so M_d = 267.3 kN·m
- Check against 1.2 Z_e f_y/γ_m0 ≈ 279 kN·m, which does not govern
- Factored UDL w_u = 8M_d/L² = 85.5 kN/m
- Service UDL = 85.5/1.5 = 57.0 kN/m including self-weight (about 56.4 kN/m superimposed)
Loses marks
- Using Z_e with β_b = 1, or omitting γ_m0.
- Reporting the factored UDL as the service load.
- Treating the beam as a cantilever or using wL²/2.
Earns more
- Shear check V_d ≈ 467 kN against 213.8 kN, with no moment-shear interaction.
- Correct use of Z_p rather than Z_e for a plastic section.
Extra mark
- Deducting the self-weight 0.604 kN/m explicitly
- (b)(ii) Develop the 2 × 2 stiffness matrix of cantilever element AB (l = 2 m) for the coordinates at B (downward displacement and rotation) from unit displacement states or by inverting the flexibility matrix. 10 marks
Must cover
- Flexibility coefficients f₁₁ = l³/3EI, f₁₂ = f₂₁ = l²/2EI, f₂₂ = l/EI (or the equivalent unit-displacement states)
- K = F⁻¹ with k₁₁ = 12EI/l³, k₁₂ = k₂₁ = −6EI/l², k₂₂ = 4EI/l
- Numerical substitution for l = 2 m
- K = EI [[1.5, −1.5], [−1.5, 2.0]], symmetric
Loses marks
- Giving the fixed-fixed 4EI/l, 2EI/l terms for a cantilever.
- Wrong sign of k₁₂ and k₂₁ for the given coordinates.
- Stopping at symbolic form without numbers for l = 2 m.
Earns more
- Correct signs of the off-diagonal terms with the stated coordinate convention.
- Both routes shown and shown to agree, with the positive determinant.
Extra mark
- Maxwell-Betti reciprocity noted as the reason for symmetry
- (c) Check the ISMB 600 with ISMC 300 laid over the top flange against M_z = 685.53 and M_y = 19.84 kN·m: section properties, classification, bending strengths about both axes (no lateral restraint) and the interaction check. 20 marks
Must cover
- A = 20230 mm², ȳ = 365.1 mm, I_zz ≈ 1.21 × 10⁹ mm⁴, Z_p ≈ 4.32 × 10⁶ mm³ (equal-area axis 490.7 mm from the base)
- Plastic classification (flange 5.05 ≤ 9.4, web 43.2 ≤ 84, channel leg 6.0), so β_b = 1
- Lateral-torsional buckling: M_cr ≈ 1092 kN·m, λ_LT = 0.995, χ_LT = 0.669, f_bd = 152.1 MPa, M_dz = 657.1 kN·m
- M_dy = Z_ey,top f_y/γ_m0 = 121.6 kN·m
- Interaction 685.53/657.1 + 19.84/121.6 = 1.21 > 1, so the section is not adequate as chosen
Loses marks
- Using M_dz = Z_p f_y/γ_m0 while ignoring lateral-torsional buckling.
- Concluding that the section is safe without completing the interaction check.
- Using the wrong axis for the channel I_yy and I_zz.
Earns more
- Built-up I_zz by the parallel-axis theorem with the channel about the vertical axis.
- Stating the assumptions (c₁ = 1.132, α_LT = 0.21, approximate I_w) and recommending a revision.
Extra mark
- Sketch of the built-up section with the elastic and plastic axes
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