Mechanical Engineering

UPSC Mechanical Engineering 2024

All 16 questions from the 2024 Civil Services Mains Mechanical Engineering paper across 2 papers — 800 marks in total. Each question comes with a detailed evaluation rubric, directive word analysis, and model answer points.

16Questions
800Total marks
2Papers
2024Exam year

Paper I

8 questions · 400 marks
Q1
50M Compulsory solve Engineering mechanics and materials

(a) A rod of length 2 m and weight 450 N rests on ground at one end. The other end is supported by a cord through which a force of 200 N is applied. What is the minimum angle α fo…

Q2
50M solve Dynamics and flywheel design

(a) Bodies A, B and C of weights 100 N, 200 N and 150 N, respectively are connected as shown. If released from rest, what would be their respective velocities after 1 s? The pulle…

Q3
50M solve Bending moment diagrams, stress analysis, cast iron types

(a) Show the loading on the beams corresponding to the bending moment diagrams shown below. The beams are simply supported at A and B : (20 marks) (b) A rectangular plate with a c…

Q4
50M solve Hartnell governor, beam deflection, cams and followers

(a) A governor of Hartnell type has each ball of weight 20 N and the lengths of vertical and horizontal arms of the bell crank lever are 125 mm and 65 mm, respectively. The fulcru…

Q5
50M Compulsory calculate Manufacturing processes and industrial engineering

(a) A cutting tool is used to machine alloy steel at cutting speed of 40 m/min. Considering the values of constants c and n for cutting tool material as 300 and 0·5, respectively…

Q6
50M calculate Metal forming and quality control

(a) A perfectly plastic material having yield strength of 300 MPa is subjected to extrusion at 400 °C. The extrusion speed is 300 mm/s. The extrusion process is done on billet of…

Q7
50M calculate Metal cutting, linear programming, quality costing

(a) An orthogonal cutting of metal is performed using cutting speed of 120 m/min, tool rake angle 5° and width of cut 5 mm. Cutting produces chip thickness 0·4 mm and generates ma…

Q8
50M explain EDM, break-even analysis, facility location

(a) Explain the principle of electric discharge machining (EDM) using suitable diagram. Describe the effect of process parameters of electric discharge machining on process perfor…

Paper II

8 questions · 400 marks
Q1
50M Compulsory solve Thermodynamics, fluid mechanics, heat transfer and turbomachinery

(a) A 2 gm quantity of air undergoes the following sequence of quasi-static processes in a piston-cylinder arrangement: (i) An adiabatic expansion in which the volume doubles. (ii…

Q2
50M solve Compressible flow, heat transfer and thermal radiation

(a) Air flows through a 5 cm diameter pipe. Measurements indicate that at the inlet to the pipe the velocity is 70 m/s, the temperature is 80°C and the pressure 1 MPa. Find the te…

Q3
50M solve Heat exchanger, pumps and compressor thermodynamics

(a) A shell and tube heat exchanger used in a thermal power plant is designed to condense 500 kg/s of saturated steam entering the condenser at 20 kPa to saturated water. Cooling…

Q4
50M solve Nozzle flow, heat transfer and boundary layers

(a) A convergent-divergent nozzle is designed to expand air from a chamber in which the pressure is 800 kPa and temperature is 40°C to give Mach 2·5. The throat area of the nozzle…

Q5
50M Compulsory explain Power boilers, cogeneration, refrigeration, IC engines, air conditioning

(a) Explain the functions of three types of superheaters used in power boilers. Sketch the heat addition process in them on a T-s chart. Also mention the function of desuperheater…

Q6
50M calculate IC engine performance, heat pump, steam turbine governing

(a) A four-cylinder gasoline engine has a bore of 75 mm and a stroke length of 100 mm. It is operated at 3000 rpm and tested at this speed against a brake which has a torque arm o…

Q7
50M solve Thermodynamics and Heat Transfer

(a) In a cooling tower used in a thermal power plant, 26,000 kg/s of air enters at DBT = 20°C and relative humidity at 20%. It leaves the cooling tower at 35°C DBT and 80% relativ…

Q8
50M solve Power Plant Engineering and IC Engines

(a) A cogenerating steam power plant operates with a boiler output of 25 kg/s steam at 7 MPa, 500°C. The condenser operates at 7·5 kPa and the process heat is extracted at 5 kg/s…

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